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Picanol
OMNIplus 800 TC

OMNIplus 800 TC

Product catalog summary

Introduction
The document discusses the OMNIplus 800 TC weaving machine, designed for tire cord weaving. It emphasizes the importance of dependability and performance in equipment due to just-in-time requirements and cost reduction pressures in the industry.

Design and Ergonomics
The OMNIplus 800 TC is noted for its ergonomic design, ease of operation, and minimal maintenance requirements. It features Sumo direct-drive technology, which contributes to low power consumption. Training is available both in-house and on a fully operational machine in Belgium.

Key Features

Rollers and Tension Control: The machine includes a tension equalizing zone, air tuckers with continuous reeds, and a double traction roll setup for better yarn tension equalization.
Ergonomic Drawing-in Unit: Features include an aligned compensator, lease rods, warp stop motion, and an expansion reed. The double traction roll setup improves yarn tension equalization and ergonomics.
Batching Motion: Utilizes precision spindles and guides, gear-driven mechanisms, and symmetric loading for precise cloth roll length measurement.
Air Tuckers: Maintenance-free with continuous reeds for faster width changes and adjustable selvedge lengths.
Integrated Design: All parts are engineered and assembled within the Picanol Group, featuring self-diagnostics and easy access to settings via a graphical display.

Technical Specifications

Standard Equipment: Includes nominal and working widths, insertion capabilities, shed and selvedge formation, control features, and batching motion specifications.
Options: Bi-directional communication with a central computer, interchangeable air and mechanical tuckers, and expansion reed for up to 4 colors.

Conclusion
The OMNIplus 800 TC weaving machine is designed to meet the high demands of the tire cord weaving industry, offering advanced features for efficiency, reliability, and ease of use.

Catalog excerpts

Precision spindle and guiding Pneumatically controlled press rol

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Get tuned for the future in tire cord weaving Just-in-time requirements and cost absolutely imperative in the tire cord weaving business. Margins for error are smaller than ever before. Operators are therefore looking for dependability and performance in their equipment. The OMNIplus 800 TC weaving machine has an integrated design of mechanical and electronic components, produced at Picanol and based on its latest OMNIplus 800 airjet weaving technology. OMNIplus example of ergonomics design. It is extremely easy to operate, has eliminating all possible errors, and requires only a very strict...

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Expansion reed on yarn entry section Air tuckers with continuous reeds Double traction roll set-up in the drive section Warp tension egalisation 2 Tension equalizing zone Tension between rollers Tension between creel and machine Final warp tension

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Unique features for the most profitable tire cord weaving Ergonomic drawing-in unit: split in yarn entry section and drive section Weight-compensated batching motion • Precision spindles and guides for lifting • Gear-driven: no chains are used, eliminating the need for maintenance • Symmetric loading thanks to slides under the batching motion • Precision measurements of the length of the clothroll Yarn-entry-section: • Aligned compensator • Lease rods • Warp stop motion • Expansion reed • Weaver’s platform Double traction roll set-up in the drive section: • More friction surface • Better equalizing...

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Double pressure rollers to avoid slippage of the fabric in the machine Autotabby and self-diagnostics Control panel for power-doffing Sumo motor in drive section

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TECHNICAL SPECIFICATIONS Standard equipment Nominal width: 1,900 mm Working width: 1,000 – 1,900 mm Bi-directional computer Mechanical tuckers Up to 3 colors Balloon breakers Programmable Filling Tensioner (PFT) Air tucker and mechanical tuckers are interchangeable Max speed mechanical 40 mm tuckers: 800 RPM Shed and selvedge formation Expansion reed Stäubli positive cam box 1670 4 frames Optical selvedge detector Control Integrated design Autotabby Optispeed Self-diagnostics Tucking in with continuous reeds Foot print 5,666 x 4,950 mm (drawing-in device, weaver’s platform, weaving machine, batcher)...

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The illustrations and descriptions in this publication do not commit Picanol in any way: specifications may change as a result of developments in engineering and materials. EN15.09.2011. Picanol nv Karel Steverlyncklaan 15 BE-8900 Ieper Belgium Tel. +32 57 222 111 Fax +32 57 222 001 www.picanol.be [email protected]

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OMNIplus 800 TC

OMNIplus 800 TC

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