piCOMPACT® SMART
24Pages

Innovative vacuum generators with fully integrated controls for smart manufacturing piCOMPACT® SMART Smart solutions for the automated world™

Why piCOMPACT® smart is the best choice for you piCOMPACT® SMART’S are vacuum ejectors with integrated controi functions for on/off, blow, vacuum sensing and diagnostics. piCOMPACT® 10X No pressure drop or reduced speed guaranteed due to an extra large cleanable filter area. 1-2 COAX® MICRO cartridges allow for supply pressure drops or pressure fluctuations without jeopardizing vacuum performance. r \ Short cycle times and high reliability is provided through ultra high speed direct operating valves for vacuum on/off and releasing objects. [4 User friendly vacuum switch. Shorter cycle time...

Vacuum connector module with optional, easily cleanable, vacuum filter. Up to 3 vacuum ports. Ejector module with 1–2 COAX® SX cartridges. 5 Control module with several valve options for supply and release. Integrated blowflow control valve. Industry standard M12 connector. Standard IO’s or IO-Link for communication. Sensor data to cope with Industry 4.0. User interface with OLED display including gyro function and warning keypad for easy setting/parametrization and also optical indicators for valves and vacuum system status. Optional Bi-stable (latching) on/off valve, provides security in...

High Reliability ensures trouble-free production Dust proof ejector cartridges and flap valves. Valve protection (Automatic Condition Monitoring, ACM, function). A-PWM (adaptive pulse width modulation) technology for valves with compensation for voltage fluctuation to reduce heat generation and enhance life. Integrated and easy to clean filters. Power Booster circuit will reliably operate the solenoid valves under temporary “low-supply-voltage” conditions. Low voltage Power supply warning reported on the display or via IO-Link. The IO-Link version of piCOMPACT®23 SMART provides several...

Easy to use, install and set-up with “plug-and-play” Manifold mounts available with common feed and exhaust ports. Reduce cost of installation. Modular design make service and maintenance easy and low-cost. Up to 3 vacuum ports can be selected per unit. Facilitates routing of hoses. User-friendly GUI (Graphical User interface), no risk for setting up incorrectly. Analogue and digital outputs available. Optional Automatic Timer blow-off (ATBO) – will eliminate need to control blow-off and save on outputs from PLC or I/O block. Ultra-short valve switching time, <5ms, makes the unit suitable...

Patent pending Dust-proof design ensures worry-free operation COAX® Generation 2 State-of-the-art multistage COAX® generation 2 ejector nozzles, SX12 and SX42, are made of a fully dust proof design where flap and check valves are separated. With reduced outer dimension the user of piCOMPACT®23 SMART will enjoy a new further improved COAX® ejector characteristic (SX) that combines high vacuum flow and fast response times with high vacuum levels, down to 90 -kPa. Uptime and operational savings Energy saving (ES) Energy saving (ES), the piCOMPACT® SMART generator will automatically shut off...

Automatic Condition Monitoring (ACM) Automatic Condition Monitoring (ACM), also a feature related to ES. ACM will turn off the ES function in case of significant leakage in the system to protect the valves from going on/off rapidly and to prolong valve lifetime. A leakage warning output signal is available when ACM is triggered. The Leakage warning is a great aid for preventive maintenance and increased uptime. Onboard function when selecting ES. Adaptive Pulse Width Modulation (A-PWM) Adaptive Pulse Width Modulation (A-PWM) reduces the power to the valves when they are in holding position...

Patent pending Self Adhesion Control (SAC) Self Adhesion Control (SAC) automatically removes “unwanted” vacuum with short blow puffs if the piCOMPACT® SMART vacuum control valve has not been activated. Unwanted vacuum is typically created by an ergonomic vacuum handling device/manipulator where a vacuum check/non-return valve is included. For example, ejectors with ES feature have a check/non-return valve inside. When suction cups are applied against a sealed object, the weight of the handling device compresses the cups and create a small bonding force. The force can be enough to move the...

Generic communication link – new era of smart factories The piCOMPACT®23 SMART is available with IO-Link, which fits any type of fieldbus. IO-Link is the first worldwide standard (IEC 61131-9) for IO technology used for sensor and actuator communication. The powerful point-to-point communication is based on 3-wire connection. Offering fieldbus-independence, IO-Link is really a further development of the existing, tried-and tested connection technology for sensors and actuators. Industrial Ethernet (EtherNet/IP) master

Why piCOMPACT®23 SMART with IO-Link •• Simpler communication – IO-Link is a powerful and secure, yet easy to understand protocol. IO-Link provides significantly more information, configurability and control than 24VDC or analog communication. •• International, open and independent standard with great industry support. •• IO-Link works with any fieldbus as it acts as a gateway. The IO-Link Master provides a universal solution for protocols such as EtherNet/IP, PROFINET, PROFIBUS and DeviceNet. You can easily integrate the IO-Link Master into an industrial network with existing and new...

•• Easy set-up – Piab’s IO Device Description software tool (IODD) for piCOMPACT®23 SMART is intuitive and easy to understand. •• Standard electrical connection, M12, compatible with low cost standard cables. •• Only the piCOMPACT®23 SMART IO-Link version has a Patented feature where a trigger “signal” (output data) is received when Blow-off is Completed (BOC) for units with integrated automatic blow-off functions such as the Automatic Timer Blow-off or Intelligent Blow-off. The trigger will make it very easy to always program for fastest possible cycle time. •• The piCOMPACT®23 SMART...