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Phytron Electronics - Precision for challenging applications

Phytron Electronics - Precision for challenging applications
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Phytron Electronics - Precision for challenging applications

Product catalog summary
Overview: Phytron Electronics specializes in stepper motor technology for precision applications in extreme environments, such as vacuum, cryogenic, high temperature, and radioactive conditions. Their motors offer accurate positioning without fragile feedback encoders.
Specifications: Phytron's stepper motors achieve up to 1/512 step resolution, providing 102,400 positions per revolution with a 200-step motor. They are suitable for electron microscopes, accelerator experiments, and paper production machines.
Control Units: Phytron offers a range of control units, including power amplifiers and modular multi-axis systems, ensuring precise motor operation. The phyMOTIONTM series integrates PLC and motion control functions, supporting interfaces like Ethernet, Profibus, Profinet, RS232/485, and USB.
Certifications and Quality Assurance: Phytron is certified to ISO 9001 and EN 9100 standards, highlighting their commitment to quality. They have extensive experience with over 1000 stepper motors used in space operations.
Product Range: The document lists products such as positioning controllers (phyMOTIONTM, MCC-2, MCC-1), SIMATIC® modules, power stages (APS, ZMX+, MCD+, MSX, MSX+, MSD2+), 19" sub racks, power supplies (SPH 240/500/1013), and accessories like USB-485 converters.
Software: Phytron provides software solutions like the phyLOGIC® Toolbox and ServiceBus-Comm® for enhanced control and diagnostics.
Customer Support: Phytron emphasizes customer-oriented service, offering targeted consultation through their Competence Center to identify requirements and potential issues early.
Conclusion: Phytron combines niche flexibility with standardized quality assurance, making their products reliable for precision applications in challenging environments.
Technical Specifications and Options: The document details technical specifications for modules and components used in positioning controllers and power stages, including power supply, mounting options, communication interfaces, and additional functionalities like encoder and temperature evaluations.
Modules and Controllers: Main controllers (MCM01, MCM02, MCM03) manage up to 64 modules, supporting various communication interfaces. Indexer modules offer functionalities like relative and absolute positioning, speed mode, and high-speed operations up to 500,000 steps/second. Power stage modules include features like Safe Torque Off (STO), encoder evaluation, and temperature evaluation for motor protection.
Additional Features: Human-Machine Interfaces (HMI) include Android-based touch panels and external interfaces for parameter selection and diagnostics. Software tools like phyLOGICTM and LabVIEW®-VI support programming and controlling Phytron controllers.
Key Options and Ordering Codes: Each module and component comes with specific ordering codes and options, including mating connectors for easy integration.
Applications: Controllers are used in vacuum chambers for precise positioning and in wafer cutting machines for optimized XY positioning. They are also employed in research facilities like the Max Planck Institute for aligning optical systems.
Customization Options: The document highlights extensive customization options for the VSS/VSH series, allowing tailored solutions in performance features, housing, flanges, materials, and shaft machining.
ZMX+ Stepper Motor Power Stage: The ZMX+ is a plug-in stepper motor power stage designed for 19" sub-racks, supporting motor currents up to 9 APEAK. It features improved design for reduced power dissipation and high-precision performance.
ServiceBus Protocol: The ServiceBus protocol facilitates direct communication between phytron power stages and connected PCs or controllers, enabling easy parameter adjustments.
Technical Specifications: The ZMX+ supports bipolar control of 2-phase stepper motors with a supply voltage range of 24 to 70 VDC and phase current up to 9 APEAK.
Operating Conditions and Compliance: Devices operate within a temperature range of +4 to +40°C and comply with various EMC standards. They are CE approved.
Company Information: Phytron GmbH has over 70 years of experience in manufacturing high-quality motors and controllers, suitable for extreme environmental conditions. They provide technical support and service through a wide network of agencies in over 20 countries.
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Catalog excerpts

Phytron Electronics - Precision for challenging applications-1

Phytron Electronics – Precision for challenging applications

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Precision and innovation for challenging applications Stepper motor technology is particularly suitable for precision applications under extreme environmental conditions. Whether vacuum, cryo environment, high temperature or under the influence of radioactivity - the Phytron motor series are tough and do precision work, because stepper motors can position very accurately without a fragile feedback encoder. Our control units perform, especially in applications that rely on very precise and smooth running behaviour. We control motors in electron microscopes, accelerator experiments or also in paper...

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POSITIONING CONTROLLERS phyMOTION® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIMATIC® MODULES 1-STEP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 TM Step Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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POSITIONING CONTROLLERS Positioning controllers are stepper motor controllers with an intelligent processor. You can execute sequential programs and the unit can operate via Host interface or also stand-alone. Free programmable, modular multi axes controller for stepper motors MCC-2 Free programmable controller for two axes Free programmable controller for one axis

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POSITIONING CONTROLLERS INDUSTRIAL phyMOTIONTM Modular multi-axes controller for stepper motors The phyMOTIONTM combines PLC and motion control functions into a flexible and convenient framework for multi axis stepper motor applications. The free software phyLOGICTM Toolbox, the LabVIEW interface, the Androidbased touch interface (internal/external) and the open protocol for controller drive and parameterising create additional scope for development. The integra- ted, high resolution power stages up to 15 APeak at 120 VDC simplify the wiring significantly. Designed for Industry 4.0 The phyMOTIONTM...

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To make the module selection as comfortable as possible, we coded the modules by main and auxiliary functions. This main function is respective module. The main function is not available in the respective module. Auxiliary functions are shown only if the module supports them. * means the main or auxiliary function is selectable as option. Auxiliary functions Main functions Module selection for your phy MOTIONTM POWER The POWER SUPPLY function is marked when there is a power supply in the module SUPPLY (power supply unit). Modules with CPU contain intelligent processors and can execute the total...

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POSITIONING CONTROLLERS Housing and Supply Hou sing dep . cust omis ed Housing types of the phy MOTION : Options number of slots Rack mounting (connection side is the front) Wall mounting or rack-inverse (like rack mounting, but connection side is back) mounting Bench or rail mounting wall mounting rail 19“sub rack bench housing depth customer demand Hou sing dep . cust omis ed Housing depth / current supply 19“ sub rack rack-inverse bench housing depth dimensions in mm Mounting bracket for rack, rack-inverse or wall mounting: +40.6 mm customer demand Mou ntin g Hou sing dep . cust omis ed Main...

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Maximum 20 A per supply • 24 to 70 VDC supply voltage (for motors and generates internally the logic voltages) – max. 20 A • Electrically isolated 24 VDC for inputs and outputs, limit and reference switches • The external supply must be designed for the required current (e.g. by the PS5-48 power supply unit). Status LEDs INDEX POWER STAGE Ordering Code Type POWER SUPPLY Mating connectors are included in delivery. USB interface for programming and diagnostics Device addres switch Reset key Connection of the external Phytron touch terminal (TPE) - 24 VDC output (for e.g. sensors) Local/Remote Reset...

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POSITIONING CONTROLLERS External mains voltage (115 V to 230 V) • Mains switch • 115 V to 230 V mains voltage • internal supply of the phyMOTIONTM with motor and logic voltage • per 500 W defined motor voltage (max. 3) INDEX POWER STAGE Moto r volt age 1 Moto r volt age 2 Moto r vo ltage 3 Ordering Code Type POWER SUPPLY 500 W each defined motor voltage (max. 3) Motor voltage INDEX POWER STAGE Type inter med circu it voltiate age Ordering Code Supply of the Intermediate Circuit Voltage (SUPM) POWER SUPPLY Power supply for intermediate circuit voltage (24, 48, 70 and 120 VDC) • generates the internal...

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Status LEDs - Controls and administers up to 64 modules - Program and register memory up to 4 MB - Internal memory expandable with future memory modules - Script program administration - Firmware administration - Elegant programming with phy LOGICTM and G-Code INDEX POWER STAGE Host Interface CPU with host interface: • Selectable communication interface: Host communication Ordering Code POWER SUPPLY Ethernet ProfiBus ProfiNet RS 232 or RS 485/422 no interface Mating connectors are included in delivery. Ordering Code CPU with host interface and supply: • Main CPU: - Controls and administers up...

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POSITIONING CONTROLLERS Power Stages and Indexer - Relative and absolute positioning - Reference movements/speed mode - Step frequency to 40,000 steps/second INDEX Encoder*/ Limit Switch • I1AM01: Integrated 3.5 A power stage - 3.5 APEAK at 24 to 48 VDC (derating dep. on application) - Selectable step resolution up to 1/256 step - Online power stage parameterisation and diagnostics Temp. sensor* Stepper motor • I1AM02: with selectable power stage*) • 3 limit/reference switches • Optional encoder evaluation*) - SSI, differential, BiSS or Endat; Resolver with int. 3.5 A power stage with select....

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Status LEDs Encoder*/ Limit Switch • Requires an upstream installed indexer for interpolation (i.e. I4XM01) • Selectable high end power stage*) • 3 limit/reference switches • Optional encoder evaluation*) - SSI, differential, BiSS or Endat; Resolver Tem pe eval rature uatio n APS/LPS, encoder and temperature E eval ncoder uatio n Ordering Code Pow er s tage 1 Axis Carrier Module for APS-/LPS Power Stage (INAM01) POWER SUPPLY • Optional motor temperature evaluation Power stage Stepper motor Int. power stage 5A/70V Int. power stage 9A/70V Encoder evaluation ENDAT encoder SSI/QUADR. encoder BiSS...

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