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Precision Motion Control

Precision Motion Control

Precision Motion Control

Product catalog summary
Overview: The document discusses the features and capabilities of OEM piezo controller cards used in precision motion control. These controllers are designed to generate piezo control voltages on-board and require a stabilized voltage between 12 and 24 V for operation.
Key Features of Closed-loop PI Piezo Controllers:
  • High linearity and sub-nanometer positioning accuracy.
  • Excellent long-term stability with noise approximately 1 mV (RMS).
  • Low power consumption and a notch filter for higher bandwidth.
  • Output voltages adaptable to various piezo actuators and drives.
  • Analog interfaces for real-time direct commanding.
  • Short-circuit strength.
Flexibility and Performance: PI offers a wide range of precision motion technologies suitable for positioning from one micrometer to below one nanometer. The controllers are flexible, supporting fast settling, smooth low-speed motion, high positional stability, and high dynamics. They are available in various integration levels, from OEM boards to modular controllers.
Response and Stability: Piezo mechanisms respond to small voltage changes with displacement changes, with response times in microseconds. Stability in static operation is crucial to avoid noise or drifting, as piezo actuators react to minute voltage changes.
Controller Capabilities: The performance of piezo mechanisms is influenced by the controller's capabilities. PI's piezo amplifiers ensure low noise and drift-free operation, with high bandwidth for rapid response and high scanning frequencies. Closed-loop control compensates for nonlinearity, hysteresis, and drift.
Advantages and Disadvantages of Position Control: Closed-loop control offers higher linearity and repeatability but limits bandwidth and does not support pulse-mode operation. Open-loop operation may be preferable for applications requiring maximum bandwidth and positional stability.
Resolution in Control Systems: Closed-loop systems provide higher linearity and repeatability, with resolution influenced by electrical noise. High-quality components can achieve sub-nanometer positional noise levels.
Controller Tuning: System performance optimization requires application-specific information, such as operating frequency and payload characteristics.
Testing and Quality Assurance: PI tests and optimizes each system's static and dynamic parameters, providing measurement logs for customer verification. Testing is conducted with high-quality calibrated interferometers in controlled environments.
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Catalog excerpts

Precision Motion Control-1

Precision Motion Control Closed-loop PI piezo controllers feature: ■ ■ Noise approx. 1 mV (RMS value) Notch filter for higher bandwidth Output voltages adapted to various piezo actuators and piezo drives PI offers the world’s largest portfolio of precision motion technologies for positioning in the accuracy range from one micrometer down to below one nanometer. Fast settling or extremely smooth low speed motion, high positional stability, high resolution and high dynamics – the requirements placed on piezo mechanisms vary greatly and need drivers and controllers with a high degree of flexibility. PI provides a broad spectrum of piezo electronics from versatile general purpose controllers to highly specialized devices. Units come in different levels of integration from customized OEM boards and a plug & play bench-top devices to modular controllers to scalable to almost any number of axes. Excellent long-term stability Flexible Controllers to Match the Mechanics Positioning with sub-nanometer accuracy OEM piezo controller card. The piezo control voltages are generated on-board, operation only requires a stabilized voltage between 12 and 24 V High linearity Analog interfaces for fast direct commanding in real time Short-circuit strength Piezo mechanisms directly respond to the smallest change in the drive voltage with a change in displacement. Response times of a few microseconds are possible, depending on the mechanical design and the performance of the piezo controller. In static operation, i.e. when a certain position is held, the stability of the power supply is also decisive because piezo actuators react even to the minutest change in voltage with a motion. Therefore, noise or drifting must be avoided as much as possible. This high-performance piezo controller delivers peak power of up to 6 kW. A digital interface module offers extended functionalities, such as data reco recorder and function g

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Precision Motion Control-2

Slew Rate The performance of a piezo mechanism not only depends on the mechanical design but also largely on the capabilities of its controller. PI's low-noise, drift-free piezo amplifiers ensure optimum stability and resolution. High bandwidth allows for rapid response times and high scanning frequencies. Closed-loop position control compares the target position with the information provided by the position feedback sensor (actual value) and automatically compensates for nonlinearity, hysteresis and drift. The servo-control part of most analog piezo controllers manufactured by PI is identical:...

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Precision Motion Control-3

Standardized Measurements Logs: The Good Feeling When Your Expectations Are Met Nanopositioning systems are an essential but costly component in applications. PI therefore individually tests and optimizes the static and dynamic parameters of every system. The measurement log is delivered with the system. The customer can thus retrace the performance of the system at delivery and which system components belong together at any time. PI continually invests in improving the testing methods and testing equipment in order to be able to supply systems of even higher quality. Closed-loop nanopositioning...

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Precision Motion Control-4

Headquarters GERMANY_ © Physik Instrumente (PI) GmbH & Co. KG All contents, including texts, graphics, data etc., as well as their layout, are subject to copyright and other protective laws. Any copying, modification or redistribution in whole or in parts is subject to a written permission of PI. Although the information in this document has been compiled with the greatest care, errors cannot be ruled out completely. Therefore, we cannot guarantee for the information being complete, correct and up to date. Illustrations may differ from the original and are not binding. PI reserves the right to...

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