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Piezo Amplifiers & Controllers

Piezo Amplifiers & Controllers
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Piezo Amplifiers & Controllers

Product catalog summary
Introduction to PI Ceramic: PI Ceramic is a leader in piezoelectric technology, offering a wide range of piezoceramic materials and components for high-tech markets such as medical, mechanical, and automotive engineering. The company is certified under ISO 9001, ISO 14001, and OHSAS 18001 standards, ensuring quality and customer satisfaction.
Fundamentals of Piezo Technology: The document explains the piezoelectric effect, which involves the conversion of electrical energy into mechanical energy and vice versa. This effect is used in applications like lighters and automotive injection valves, discovered by Jacques and Pierre Curie in 1880.
Piezo Ceramics – Materials and Components: The document details the properties and classifications of piezo ceramics, including soft and hard types and lead-free materials. It discusses manufacturing technologies such as pressing, co-firing, and multilayer techniques, highlighting flexibility in shape and design.
Applications: Piezoceramic elements are used in various applications, including pumping and dosing techniques, ultrasound in medical engineering, ultrasonic sensors, piezoelectric actuators, vibration control, and energy harvesting. The document also covers ultrasonic machining and sonar technology.
Manufacturing and Quality Assurance: PI Ceramic emphasizes rapid prototyping and precision machining technology, with automated series production capabilities for high-quality, cost-effective manufacturing. The company maintains close customer contact to ensure long-lasting business relationships.
Introduction to Piezoelectric Effect and Technology: The document provides an in-depth analysis of piezoelectric materials, focusing on their mechanical and electrical properties, including the actuator or motor effect.
Ferroelectric Domain Structure: Spontaneous polarization in PZT crystallites leads to piezoelectric properties. Ferroelectric domains can be reoriented using a strong electric field, known as poling, resulting in remnant polarization and expansion.
Polarization and Depolarization: The document discusses the poling process and the factors that can degrade polarization, such as exceeding mechanical, thermal, or electrical limits. The Curie temperature is crucial for maintaining polarization.
Fundamental Equations and Coefficients: Relationships between electrical and mechanical properties are described using equations, with key coefficients like the piezoelectric charge coefficient, voltage coefficient, elastic compliance, frequency coefficient, mechanical quality factor, and coupling factors.
Material Properties and Classification: Piezoelectric ceramics are classified into "soft" and "hard" types based on domain mobility, with "soft" ceramics used in sensors and actuators and "hard" ceramics in high-power applications.
Lead-Free Materials: Efforts are underway to develop lead-free piezoelectric materials, such as PIC 700, suitable for ultrasonic transducers and sonar applications.
Applications and Innovations: Piezoceramic actuators like Picoactuator® are used in nanopositioning systems. Lead-free materials like PIC 050 offer improved linearity, eliminating the need for position sensors in certain applications.
Material Specifications: The document details piezoelectric materials, primarily modified Lead Zirconate-Lead Titanate (PZT), classified into 'Soft' and 'Hard' categories, with key characteristics like high permittivity and coupling factors.
Manufacturing Processes: The document describes manufacturing processes for piezo components, including pressing technology, tape casting, and multilayer co-firing technology, emphasizing efficiency and precision machining capabilities.
Multilayer Piezo Actuators: PICMA® multilayer actuators are highlighted for their innovative design, suitable for high-dynamic operations and ultra-high vacuum environments.
Thermal and Mechanical Properties: The document discusses the thermal strain behavior of PZT ceramics and provides data on specific heat capacity, thermal conductivity, and static compressive strength.
Applications and Recommendations: Operating temperatures are recommended at 50% of the Curie temperature, with guidelines for using piezo materials in various applications.
Electrode Technologies: Thick-film and thin-film electrodes are used, with specific applications and manufacturing processes detailed.
Soldering and Assembly: Automatic and hand soldering methods are used, with visual inspections ensuring reliability. Adhesive joining is optimized for uniform quality.
Dimensions and Tolerances: Standard dimensions and tolerances are provided for various piezoceramic components.
Quality Control: Comprehensive quality management ensures all production processes meet specifications, with standardized testing procedures.
Innovations and Benefits: Piezoceramic elements offer reliable, fast, and precise operation with low energy consumption, suitable for miniaturized applications.
Pumping and Dosing Techniques with Piezo Drives: Piezoelectric technology is used for precise dosing and pumping, particularly in life sciences, with applications in lab-on-a-chip and peristaltic pumps.
Ultrasonic Instruments in Medical and Cosmetic Applications: Ultrasonic technology is used in medical diagnostics, therapy, and cosmetic applications, enabling minimally invasive surgeries and non-invasive imaging techniques.
Ultrasound Therapy and Aerosol Production: Ultrasound therapy aids in treatments like kidney stone destruction, while ultrasonic waves nebulize liquids for aerosol production.
Flow Rate and Level Measurement: Piezo elements are integral in flow rate and level measurement systems, using ultrasonic sensors for non-contact measurements.
Piezoelectric Actuators and Vibration Control: Piezoelectric actuators convert electrical energy into linear motion, used in semiconductor and optical applications, with PICMA® multilayer actuators offering high reliability.
Active Vibration Insulation: Active vibration insulation involves counter-motions to minimize vibrations, using adaptive materials like piezoceramic plates.
Vibration Control and Smart Materials: Adaptive systems using smart materials are significant in modern industries, with piezo ceramics used for detecting and generating vibrations.
Ultrasonic Applications: Ultrasonic applications are used in machining materials and bonding techniques, with "hard" PZT materials suitable for these applications.
Sonar Technology and Hydroacoustics: Sonar and hydroacoustic systems are used for maritime applications, utilizing piezo components for precise measurements.
PI: Piezo Technology and Precision Motion Control: PI is a leader in precision positioning systems, focusing on vertical integration for high quality and cost efficiency.
Future Technology Solutions: PI provides micro- and nano-positioning solutions for high-tech markets, including semiconductor technology, biotechnology, precision automation, and aerospace engineering.
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Catalog excerpts

Piezo Amplifiers & Controllers-1

Piezoelectric Ceramic Products F U N D A M E N TA L S , C H A R A C T E R I S T I C S A N D A P P L I C AT I O N S PIEZO TECHNOLOGY

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Piezo Amplifiers & Controllers-2

PI Ceramic – Leaders in Piezoelectric Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Fundamentals of Piezo Technology Piezoelectric Effect and Piezo Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electromechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Dynamic Behavior . . . . . . . . . . . . ....

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Piezo Amplifiers & Controllers-3

PI Ceramic LEADERS IN PIEZOELECTRIC TECHNOLOGY PI Ceramic is one of the world’s market leaders for piezoelectric actuators and sensors. PI Ceramic, or PIC for short, provides everything related to piezo ceramics, from the material and components right through to the complete integration. PI Ceramic provides system solutions for research and industry in all high-tech markets including medical engineering, mechanical engineering and automobile manufacture, or semiconductor technology. Core Competences of PI Ceramic ࣴ Certified Quality PIC develops all its piezoceramic materials itself. To this...

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Piezo Amplifiers & Controllers-4

Reliability and Close Contact with our Customers OUR MISSION Piezoceramic components Customized and application-specific ultrasonic transducers/transducers PICMA® monolithic multilayer piezo actuators Miniature piezo actuators PICMA® multilayer bender actuators PICA high-load piezo actuator PT Tube piezo actuators Preloaded actuators with casing Piezocomposites – DuraAct patch transducers Our aim is to maintain high, tested quality for both our standard products and for custom-engineered components. We want you, our customers, to be satisfied with the performance of our products. At PIC, customer...

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Piezo Amplifiers & Controllers-5

Developing and manufacturing piezoceramic components are very complex processes. PI Ceramic has many years of experience in this field and has developed sophisticated manufacturing methods. Its machines and equipment are state of the art. Rapid Prototyping The requirements are realized quickly and flexibly in close liaison with the customer. Prototypes and small production runs of custom-engineered piezo components are available after very short processing times. The manufacturing conditions, i.e. the composition of the material or the sintering temperature, for example, are individually adjusted...

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Piezo Amplifiers & Controllers-6

Product Overview IN-HOUSE DEVELOPMENT AND PRODUCTION Piezoceramic Materials and Components ࣴ Large variety of materials Linear and shear actuators Tubes, disks and bender elements Flow rate measurement Level measurement Force and acceleration measurement PICMA® Multilayer Actuators ࣴ Long lifetime, unaffected by humidity Flexible cross sections and displacements Resolution to below one nanometer Response time to below one millisecond Bender elements Piezoceramic Stack Actuators ࣴ Forces up to several 10,000 newton High resonant frequencies for fast response times

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Piezo Amplifiers & Controllers-7

Cased and Guided Actuators For Improved Protection and Longer Lifetime ࣴ Easy to integrate into all motion systems Versatile cross-sections and lengths or travel ranges With position sensors as an optional extra DuraAct Patch Transducer Versatile Piezo Elements for Smart Structures ࣴ Laminated piezoceramics for mechanical flexibility Hermetically sealed versions Versions with protective air connection Guided actuators with leverage for travel ranges to 400 μm High resonant frequencies for fast response times For high loads up to 4 tons Can be used as an actuator for active vibration compensation...

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Piezo Amplifiers & Controllers-8

Piezoelectric Effect and Piezo Technology Piezoelectric materials convert electrical energy into mechanical energy and vice versa. The piezoelectric effect is now used in many everyday products such as lighters, loudspeakers and signal transducers. Piezo actuator technology has also gained acceptance in automotive technology, because piezocontrolled injection valves in combustion engines reduce the transition times and significantly improve the smoothness and exhaust gas quality. From the Physical Effect to Industrial Use Fig. 1. (1) Unit cell with symmetrical, cubic Perovskite structure, T >TC...

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Piezo Amplifiers & Controllers-9

Polarization of the Piezoceramics The poling process results in a remnant polarization Pr which coincides with a remnant expansion of the material and When the permissible operating temperature is exceeded, the polarized ceramic depolarizes. The degree of depolarization is depending on the Curie temperature of the material. An electric field of sufficient strength can reverse the polarization direction (see Fig. 4). The link between mechanical and electrical parameters is of crucial significance for the widespread technical utilization of piezo ceramics. One effect of the spontaneous polarization...

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Piezo Amplifiers & Controllers-10

electric flux density, or dielectric displacement Polarized piezoelectric materials are characterized by several coefficients and relationships. In simplified form, the basic relationships between the electrical and elastic properties can be represented as follows : mechanical stress electric field mechanical strain piezoelectric charge coefficient εT dielectric permittivity (for T = constant) sE elastic coefficient (for E = constant) Fig. 5. Orthogonal coordinate system to describe the properties of a poled piezoelectric ceramic. The polarization vector is parallel to the 3 (Z)-axis. permittivity...

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Piezo Amplifiers & Controllers-11

Elastic Compliance sij The elastic compliance coefficient s is the ratio of the relative deformation S to the mechanical stress T. Mechanical and electrical energy are mutually dependent, the electrical boundary conditions such as the electric flux density D and field E must therefore be taken into consideration. Examples s33E the ratio of the mechanical strain in direction 3 to the mechanical stress in the direction 3, at constant electric field (for E = 0: short circuit). s55D the ratio of a shear strain to the effective shear stress at constant dielectric displacement (for D = 0: open electrodes)....

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