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PI Piezoelectric Ceramic Products

PI Piezoelectric Ceramic Products
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PI Piezoelectric Ceramic Products

Product catalog summary
Introduction to PI Ceramic:
PI Ceramic is a leader in piezoelectric technology, offering a wide range of materials, components, and solutions for industries such as medical, mechanical, and semiconductor. The company prioritizes flexibility in engineering and adheres to high-quality standards certified by ISO 9001, ISO 14001, and OHSAS 18001.
Fundamentals of Piezo Technology:
The document explains the piezoelectric effect, where materials convert electrical energy into mechanical energy and vice versa, used in applications like lighters and loudspeakers to enhance efficiency.
Piezo Ceramics – Materials and Components:
PI Ceramic develops both soft and hard piezo ceramics, including lead-free options, detailing their properties, classifications, and temperature dependence of piezoelectric coefficients.
Manufacturing Technology:
Advanced manufacturing technologies such as pressing, co-firing, and multilayer techniques are employed to produce high-quality piezo components, with capabilities for rapid prototyping and precision machining.
Applications:
Piezoceramic elements are used in various applications including pumping, ultrasound in medical engineering, sensors, actuators, vibration control, and energy harvesting.
Introduction to Piezoelectric Ceramics:
Barium Titanate and Lead Zirconate Titanate (PZT) are key materials used in actuators and sensors due to their significant piezoelectric properties.
Piezoelectric Effects:
The direct effect involves mechanical stress inducing an electric field, while the inverse effect involves deformation under electric voltage.
Ferroelectric Domain Structure and Poling:
Spontaneous polarization in PZT crystallites leads to piezoelectric properties, with poling aligning domains to induce remnant polarization.
Electromechanical Relationships:
Key coefficients describe relationships between electrical and mechanical properties, including permittivity, piezoelectric charge and voltage coefficients, elastic compliance, frequency coefficient, mechanical quality factor, and coupling factors.
Specifications:
Details include heat capacity, thermal conductivity, Poisson's ratio, thermal expansion coefficients, and compressive strength, determined using EN 50324-2 standards.
Material Properties:
Density, Curie temperature, relative permittivity, and dielectric loss factor vary across materials.
Electromechanical Properties:
Coupling factors and piezoelectric coefficients vary across materials, indicating efficiency and performance.
Manufacturing Processes:
Processes include pressing, co-firing, and electrode application using screen printing and PVD.
Design and Assembly:
Components are manufactured in various shapes and sizes with precise machining, and automated assembly lines ensure efficiency and quality.
Technical Considerations:
Thermal strain behavior and temperature changes affect material properties, with design and dimensions subject to limits.
Specifications:
Piezoceramic components are available in various dimensions and configurations, with specific tolerances for disks, rods, and plates.
Materials and Electrodes:
Electrodes are made from fired silver or PVD materials, with specific soldering instructions to prevent depolarization.
Quality Management:
Comprehensive quality management ensures all processes meet specifications, with testing for electrical, geometric, and visual conformity.
Testing Procedures:
Includes small-signal and large-signal measurements, visual inspections, and continual testing of material batches.
Integration:
PI Ceramic integrates piezo ceramics into customer products, including electrical contacting and component mounting.
Overview of Piezoelectric Components and Applications:
Includes sensor components, piezo actuators, motors, and applications in medical and industrial fields.
Applications in Medical and Industrial Fields:
Used in diagnostics, therapy, aerosol generation, flow rate measurement, microdosing systems, and ultrasonic instruments.
Pumping and Dosing Techniques:
Piezoelectric drives are used in micro-diaphragm and peristaltic pumps for precise dosing.
Ultrasound Applications:
Includes sonography, ultrasound therapy, and aerosol production.
Metrology and Sensors:
Used in ultrasonic sensors for level measurement, particle detection, and acceleration and force sensors.
Overview:
Comprehensive overview of piezoelectric actuators and systems, highlighting applications, specifications, and technological advancements.
Specifications:
Includes high-voltage piezo actuators and PICMA® multilayer actuators, characterized by high force, motion resolution, and reliability.
Technological Features:
PICMA® actuators are unique due to ceramic encapsulation, providing environmental protection and reliability.
Applications:
Used in precision engineering, vibration control, nanotechnology, metrology, optics, and interferometry.
Vibration Control:
Discusses passive and active vibration insulation methods using piezoelectric components.
Adaptive Systems and Energy Harvesting:
Smart materials like piezo ceramics are used in adaptive systems for energy conversion and monitoring.
Ultrasonic Applications:
Used in ultrasonic machining and bonding processes, emphasizing power density and efficiency.
Industrial Applications:
Discusses the future of adaptive systems in industry, emphasizing the importance of smart materials.
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Catalog excerpts

PI Piezoelectric Ceramic Products-1

Piezoelectric Ceramic Products FUNDAMENTALS, CHARACTERISTICS AND APPLICATIONS PIEZOCERAMIC MATERIALS PIEZO TECHNOLOGY

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PI Piezoelectric Ceramic Products-2

Contents PI Ceramic – Leaders in Piezoelectric Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Fundamentals of Piezo Technology Piezoelectric Effect and Piezo Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electromechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 . . Dynamic...

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PI Piezoelectric Ceramic Products-3

LEADERS IN PIEZOELECTRIC TECHNOLOGY PI Ceramic is one of the world's market leaders for piezoelectric actuators and sensors . PI Ceramic provides everything related to piezo ceramics, from the material and components right through to the complete integration. PI Ceramic provides system solutions for research and industry in all high-tech markets including medical engineering, mechanical engineering and automobile manufacture, or semiconductor technology . Materials Research and Development PI Ceramic develops all its piezoceramic materials itself. To this end PI Ceramic maintains its own laboratories,...

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PI Piezoelectric Ceramic Products-4

PI Ceramic provides ■ Piezoceramic materials (PZT) ■ Piezoceramic components ■ Customized and application-specific ultrasonic transducers/transducers ■ PICMA® monolithic multilayer piezo actuators ■ Miniature piezo actuators ■ PICMA® multilayer bender actuators ■ PICA high-load piezo actuator ■ PT Tube piezo actuators ■ Preloaded actuators with casing ■ Piezocomposites -DuraAct patch transducers Our aim is to maintain high, tested quality for both our standard products and for custom-engineered components . We want you, our customers, to be satisfied with the performance of our products . At...

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PI Piezoelectric Ceramic Products-5

Experience and Know-How STATE-OF-THE-ART MANUFACTURING TECHNOLOGY Developing and manufacturing piezoceramic components are very complex processes. PI Ceramic has many years of experience in this field and has developed sophisticated manufacturing methods. Its machines and equipment are state of the art. Rapid Prototyping The requirements are realized quickly and flexibly in close liaison with the customer. Prototypes and small production runs of custom-engineered piezo components are available after very short processing times. The manufacturing conditions, i.e. the composition of the material...

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PI Piezoelectric Ceramic Products-6

Product Overview IN-HOUSE DEVELOPMENT AND PRODUCTION Piezoelectric Components ■ Various different versions in many different geometries such as disks, plates, tubes, customized shapes ■ High resonant frequencies to 20 MHz OEM Adaptations ■ Piezo transducers for ultrasonic applications ■ Assembly of complete transducer components ■ 2D or line arrays DuraAct Piezo Patch Transducers ■ Actuator or sensor, structural health monitoring ■ Bendable and robust, preloaded due to lamination Control Electronics ■ Different performance classes ■ OEM modules and benchtop devices

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PI Piezoelectric Ceramic Products-7

PICMA® Multilayer Piezo Actuators ! High stiffness PICA High-Load Actuators ! PICMA® Multilayer Bending Actuators ! Contractors, variable contours Piezo Actuators with Customized Equipment ! P osition and temperature monitoring PIEZO TECHNOLOG

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PI Piezoelectric Ceramic Products-8

Piezoelectric Effect and Piezo Technology 2(Y) Piezoelectric Ceramics … Piezoelectric materials convert electrical energy into mechanical energy and vice versa. The piezoelectric effect is now used in many everyday products such as lighters, loudspeakers and signal transducers. Piezo actuator technology has also gained acceptance in automotive technology, because piezocontrolled injection valves in combustion engines reduce the transition times and significantly improve the smoothness and exhaust gas quality. The word “piezo“ is derived from the Greek word for pressure. In 1880 Jacques and Pierre...

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PI Piezoelectric Ceramic Products-9

which is degraded again when the mecha­ nical, thermal and electrical limit values of ­ the material are exceeded (see Fig. 3). The ­ ceramic now exhibits piezoelectric properties and will change dimensions when an electric voltage is applied. Some PZT ceramics must be poled at an elevated temperature. – When the permissible operating temperature is exceeded, the polarized ceramic d ­ epolarizes. The degree of depolarization is depending on the Curie temperature of the material. (1) (2) – One effect of the spontaneous polarization is that the discrete PZT crystallites become p ­ iezoelectric....

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PI Piezoelectric Ceramic Products-10

T mechanical stress E electric field S mechanical strain d piezoelectric charge coefficient εT dielectric permittivity (for T = constant) sE elastic coefficient (for E = constant) Fig. 5. Orthogonal coordinate system to describe the properties of a poled piezoelectric ceramic. The polarization vector is parallel to the 3 (Z)-axis. ε33T permittivity value in the polarization ­ irection when an electric field is d a ­ pplied parallel to the direction of the polarity (direction 3), under conditions of constant mechanical stress (T = 0: “free“ permittivity). D = d T + εT E S = sE T + d E These relationships...

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PI Piezoelectric Ceramic Products-11

Elastic Compliance s. The elastic compliance coefficient s is the ratio of the relative deformation S to the mechanical stress T. Mechanical and electrical energy are mutually dependent, the electrical boundary conditions such as the electric flux density D and field E must therefore be taken into consideration Examples s33E the ratio of the mechanical strain in direction 3 to the mechanical stress in the direction 3, at constant electric field (for E = 0: short circuit) . sssD the ratio of a shear strain to the effective shear stress at constant dielectric displacement (for D = 0: open electrodes) The...

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PI Piezoelectric Ceramic Products-12

Most piezoelectric material parameters are OD 3 determined by means of impedance mea- OD >> TH 2 TH U P U P OD >> TH L 1 surements on special test bodies according U 3 2 to the European Standard EN L50324-2 atP L >> W >> TH TH U 1 3 resonance. U P L >> W >> TH 2 Fig. 6. Equivalent circuit diagram OD 3 of a piezoelectric resonator 2 TH 1 L – – – – TH W OD + + W +U +– P OD >> TH – – – + + 2 TH U P OD >> TH L 1 + + + + – – + + + – Shape + + +U Oscillations + U 3 + 3 – + 1 – L >> W >> TH P 2 P L >> W >> TH – – – 2 – – – – – – – – –   – + TH –+ –+ + +– TH – 1 1 + Type + + Mechanical Series resonance...

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