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Hexapod Positioning Systems

Hexapod Positioning Systems
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Hexapod Positioning Systems

Product catalog summary
Introduction
The document provides an overview of Hexapod Positioning Systems, emphasizing their precision, scalability, and flexibility across various industries such as silicon photonics, optical alignment, microproduction, electronics manufacturing, motion simulation, astronomy, and scientific instrumentation. These systems offer six degrees of freedom and can handle payloads from grams to tons.

Markets and Applications
  • Silicon Photonics Packaging and Testing: Hexapods enable nanoscale alignments, optimizing optical throughput.
  • Optical Alignment: Used for precise positioning of lenses and CCD chips.
  • Microproduction and Electronics Manufacturing: Provide precise control in automated production lines.
  • Motion Simulation and Image Stabilization: Simulate camera shake for testing image stabilization systems.
  • Astronomy: Align mirrors in observatories with high precision.
  • Basic Research and Scientific Instrumentation: Used in synchrotron radiation sources for high-precision positioning.

Product Features
Details various hexapod models, including compact, precision positioning, and dynamic motion hexapods, along with fast multi-channel photonics alignment systems and motion control accessories.

Conclusion
Hexapod systems by PI offer advanced motion control solutions, providing high precision, flexibility, and scalability. The document encourages using PI's online product finder for the latest solutions.
Introduction to Hexapods and SpaceFAB Systems
Discusses the design and application of hexapods and SpaceFAB systems, highlighting their compact design, high stiffness, and ability to handle loads with submicrometer precision. SpaceFAB systems offer a flat design suitable for large footprint applications.

Drive Technologies and Applications
Outlines drive technologies like brushless DC motors, piezo inertia drives, and ultrasonic piezo motors, each suited for specific applications.

Hexapod Features and Advantages
Features include a large central aperture, low moving mass, and excellent dynamic behavior, with benefits over stacked systems like improved path accuracy.

Hexapod Motion Controllers and Connectivity
Controllers support EtherCAT® connectivity for real-time communication and precise control.

Software and System Integration
PI provides extensive software packages for easy start-up and integration.

Quality Assurance and Testing
Ensures quality through factory testing and individual measurement logs.

Company Overview and Milestones
Highlights PI's history of innovation and global presence.
Overview: Provides detailed specifications and features of hexapod systems designed for precision motion and positioning applications.

Specifications: Equipped with brushless DC motors and piezoelectric inertia drives, offering high precision with resolutions down to nanometers.

Performance: Ensures high repeatability and accuracy with minimal incremental motion and backlash.

Applications: Suitable for micro manipulation, optics alignment, fiber alignment, and photonics.

Mechanical Properties: Constructed from durable materials like stainless steel and aluminum.

Miscellaneous: Operating temperature ranges specified, with custom designs available.
Hexapod Models
  • H-850 6-Axis Hexapod: Supports loads up to 250 kg with high precision.
  • H-840 6-Axis Hexapod: Optimized for optics alignment and micro assembly.
  • H-820 6-Axis Hexapod: Economical option for micro machining and automation.
  • H-845 Heavy-Duty Hexapod: Handles loads up to 1000 kg with high precision.

Technical Specifications
Includes detailed tables comparing technical specifications of different models.

Applications
Used in part handling, precise robotics, astronomy, automated alignment, and more.

Additional Features
Features parallel-kinematic designs for compactness and stiffness.
Overview of Hexapod Systems

H-811.S2 6-Axis Motion Hexapod
Designed for high dynamics applications, offering compactness and stiffness.

H-860 6-Axis Motion Hexapod
Optimized for high velocity and dynamics, ideal for optical image stabilization.

Fast Multi-Channel Photonics Alignment Systems
Utilize PI’s NanoCube® for high-speed and precise photonics alignment.

Software and Controllers
PIMikroMove software facilitates system setup and operation.

Alignment Routines
Built-in routines enable fast alignment.

Conclusion
Emphasizes high precision, dynamic capabilities, and suitability for advanced tasks.
Overview: Provides detailed technical specifications and functionalities of fiber alignment systems.

Software and Programming
PIMikroMove software offers comprehensive tools for system evaluation.

F-712 Series Systems
  • F-712.HU1: High-precision alignment with six degrees of freedom.
  • F-712.HA1: High-precision single-sided fiber alignment.
  • F-712.HA2: Double-sided fiber alignment.
  • F-712.MA1 and MA2: High-precision multi-axis systems.

Technical Specifications
Includes detailed technical data for each system.

Applications
Designed for alignment of optical components and photonic integrated circuits.

Conclusion
Emphasizes precision, speed, and suitability for advanced photonics applications.
Overview: Provides detailed information on fiber alignment systems and motion controllers.

Specifications: Features a stiff XYZ setup with motorized linear stages.

Applications: Suitable for aligning optical components and silicon photonics.

Technical Data: Specifies parameters like minimum incremental motion and maximum velocity.

Controllers: Describes motion controllers with extensive software packages.

Additional Features: Includes features like vector algorithms and customizable coordinate systems.

Conclusion: Emphasizes suitability for high-precision applications in silicon photonics.
Manual Control Unit for Hexapods
  • Features six rotary knobs for independent positioning of Cartesian axes.
  • Includes pushbuttons for motion stop and referencing.
  • Connects via USB to the controller.
Ordering Information
  • Available with a USB connector and a 3-meter cable.
Hexapod Cable Sets
  • Various cable sets available, compatible with drag chains.
Motion Stop Box
  • Features an E-Stop socket.
Specific Software for Hexapod Systems
  • PIVeriMove software calculates permitted travel ranges.
  • Hexapod Simulation Tool helps calculate workspace limits.
Glossary of Terms and Technology
  • Includes definitions for technical concepts related to motion control.
Linear Measuring Systems: Essential for motion and positioning, operating without mechanical coupling elements.

Linearity Error: Refers to the deviation of the measured position from the commanded position.

Load Capacity: Defines the maximum vertical load a stage can support.

Minimum Incremental Motion: The smallest repeatable motion.

NEXACT® and NEXLINE® Piezo Walking Drives: Precision motors using piezo elements.

Open-loop Operation: Used without a position sensor.

Operating Conditions: Includes temperature range and voltage requirements.

Parallel Kinematics and Hexapods: Systems with six drives for positioning in all degrees of freedom.

PICMA® and PiezoWalk® Technologies: Utilize piezoelectric effects for high precision.

PILine® and PIMag® Motors: Ultrasonic and magnetic motors offering precise solutions.

Servo and Stepper Motors: Provide high torque and precision.

Specifications and Performance: Performance specifications tested under specific conditions.

Trajectory Control: Ensures adherence to specified paths.

Vacuum Compatibility: PI offers drive technologies operable in high vacuum environments.
Overview: Provides detailed information on motion and positioning systems, focusing on piezo systems, voice coil drives, and hexapod systems.

Piezo Systems: Designed for use in strong magnetic fields and cryogenic environments.

Voice Coil Drives: Friction-free electromagnetic linear drives.

Wave Generator: Controls each axis with waveforms.

Workspace: Defined as the range of translations and rotations a hexapod can achieve.

Product Index: Lists various products and their applications.

Company Information: Includes contact information and legal notices.
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Catalog excerpts

Hexapod Positioning Systems-1

MOTION CONTROL HIGH DYNAMICS SCALABLE DESIGN PHOTONICS ALIGNMENT HEXAPOD POSITIONING SYSTEMS PARALLEL KINEMATIC ROBOT PAYLOAD FROM GRAMS TO TONS

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Hexapod Positioning Systems-2

Hexapod Positioning Systems Product Finder Online – What is the easiest way for you to find the best positioning solution? The printed catalog is a major showcase for PI and, as well as presenting the entire product range, it also acts as a reference for all of our motion solutions. However, to take advantage of the latest products and developments, we recommend using the product finder on the PI website www.pi.ws. How to use the product finder: Select the product type specified by the axes of motion required. Selection of more criteria expands or shortens the list of results. Select more than...

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Hexapod Positioning Systems-3

Precision Positioning Hexapods Compact Hexapods Motion Control Fast Multi-Channel Photonics Alignment Systems Dynamic Motion Hexapods More information, step-files and downloads are available from our website www.pi.ws. All data subject to change without notice, ©PI 2018. 3 Terms and Technology Glossary Specific Software for Hexapod Systems

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Hexapod Positioning Systems-4

18-Axis double alignment system provides fast NxM alignment of SiP devices in wafer probers. Cascade Microtech’s pioneering CM300xi photonics-enabled engineering wafer probe station integrates PI’s Fast Multichannel Photonics Alignment systems for high throughput, wafer-safe, nano-precision optical probing of on-wafer Silicon Photonics devices. (Image: Cascade Microtech, a FormFactor company) SILICON PHOTONICS (SiP) PACKAGING AND TESTING The convergence of photonics and semiconductors promises a leap in data throughput, parallelism and energy efficiency. Test and packaging of silicon photonics...

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Hexapod Positioning Systems-5

OPTICAL ALIGNMENT As miniaturization continues to advance, it becomes necessary to manufacture and assemble components with even more precision. PI hexapods are being used more frequently during the production and assembly process for optical components because they are capable of meeting the requirements on precision made by industry. In the case of small cameras for example, the lenses or lens assemblies are positioned and sometimes the CCD chip itself. In most cases, not only the linear degrees of freedom need to be optimized but also the rotatory degrees of freedom and a hexapod simplifies...

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Hexapod Positioning Systems-6

MICROPRODUCTION, ELECTRONICS PRODUCTION, MANUFACTURING, AUTOMATED FACTURING, PRODUCTION LINES CTION If multi-axis systems are required for positioning tasks in s mechanical engineering parallel-kinematic hexapods are frequently used. Areas of application include, for example, haned. dling systems in electronics production, tool control in precision ms machine tools, for drilling and milling, or for mounting tasks in ols, vehicle, aircraft, or heavy equipment construction. The parent craft, PLC or CNC can communicate with the hexapod system over a standardized real-time Ethernet interface. It...

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Hexapod Positioning Systems-7

INDUSTRIAL QUALITY ASSURANCE Today, microproduction technology makes high-precision, mostly multi-axis positioning systems absolutely necessary for both assembly and quality assurance, and they also have to be as compact as possible to enable them to be properly integrated into the production units. In most cases, only small loads need to be positioned with high accuracy. Experience shows that parallelkinematic hexapods are predestined for precision positioning with up to six degrees of freedom. The Dimensional Measuring machine DM401 series of the DYMACO Group employs a H-820 Hexapod for positioning...

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Hexapod Positioning Systems-8

MOTION SIMULATION AND IMAGE STABILIZATION Vibrating tables are used for testing resistance to vibration. Testing becomes even more complex if the behavior is to be examined with predefined motion such as vibrations of a vehicle or airplane at certain velocities. Further typical examples include devices in acceleration or gyroscopic sensors such as those used in smartphones, cell phones, and cameras that detect changes in position, e.g., in cameras for detecting any trembling motion of the photographer. The image stabilization system can then compensate automatically. Its algorithms and mechanical...

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Hexapod Positioning Systems-9

Engineers installing a PI hexapod at a subreflector of an ALMA telescope. 50 antennas of the ALMA observatory use high-precision hexapods from PI. Under extreme ambient conditions of the Atacama Desert, the hexapods align the subreflectors to the large main reflectors of the radio telescopes. Technological demands here are high: Low air pressure, temperature differences of up to 50 °C, strong winds, dust and rain are additional challenges in 5000 meters above sea level that have to be faced. ASTRONOMY Ground-based observatories for the observation of radio waves or visible light use a complex...

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Hexapod Positioning Systems-10

BASIC RESEARCH, SCIENTIFIC INSTRUMENTATION In synchrotron radiation sources, X-ray diffraction and reflections of the radiation can be used to investigate all kinds of material properties or interactions. Common to all of these applications are the requirements of very high precision, a good time stability, and an excellent position repeatability. Hexapods are often the appropriate solution due to their compact size and the relatively long travel ranges in 6 degrees of freedom. A hexapod, designed by PI for use in high vacuum, positions the sample, relative to the incident X-rays for an in-situ...

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Hexapod Positioning Systems-11

56 motors, 16 motion controllers, and 20 tons weight make the system for Microscopy and Quality Assurance (MiQA). The unique system integrates hexapods, rotation stages, goniometers, and a custom sample stage and will be used in a beamline for X-ray microscopy and the qualification of X-ray optics. Virtually all available PI technologies are combined here in a highly specialized solution providing the best possible accuracy for this application, resulting in 80 nm at the tool center point over multiple stacked axes. High stiffness is required to position the vacuum sample chamber (above) and...

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Hexapod Positioning Systems-12

Custom Examples Picture Wall Fast hexapod for loads to 60 kg 7 axes with large aperture: The hexapod integrates a rotation stage in the motion platform Customized parallel-kinematics stage with six degrees of freedom. The PIMag® linear motors ensure high dynamics and precision as required in optical alignment or fiber alignment. The solution is based on 3 XY stages which are driven by linear motors that allow high dynamics for the precision alignment. The SpaceFAB parallel kinematic allows a very flat design with long strokes in x and y. In comparison to a PI Hexapod, the footprint of the SpaceFAB...

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