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Drivetrain Elements

Drivetrain Elements

Drivetrain Elements

Product catalog summary
Drive Train Elements Overview

Gearheads: Gearheads are positioned between the motor and drive screw to enhance position resolution and torque. Most models use preloaded gearheads to eliminate backlash.

Leadscrews: Leadscrews offer high resolution and smooth motion, consisting of a motor-driven screw with a nut coupled to the moving platform. They are self-locking due to higher friction, affecting velocity, motor power, and lifetime. Typical pitches range from 0.4 to 1 mm/revolution.

Recirculating Ball Screws: These have less friction than leadscrews, using rolling friction. They are efficient, not self-locking, and offer high velocities and long lifetimes. PI uses pitches of 0.5, 1, or 2 mm/revolution.

Threaded Spindle Drives: Utilize rolls instead of balls, achieving higher load ratings, velocities, and longer lifetimes.

Linear Ball Bearings: Balls run in a brass cage, preloaded for zero backlash and low friction, though load capacity is limited.

Recirculating Ball Bearings: High-precision stages with double linear rails, offering excellent load capacity, lifetime, and guiding accuracy.

Crossed Roller Bearings: Use line contact for stiffness and reduced friction, providing high guiding accuracy and load capacity.

Air Bearings: Utilize an air film for friction-free operation, offering superior guiding accuracy.

Flexure Guides: Based on elastic deformation, these guides are maintenance-free, vacuum compatible, and offer excellent guiding accuracy without friction.

Magnetic Bearings: Provide excellent guiding accuracy using magnetic levitation, suitable for vacuum environments.

Company Information: Physik Instrumente (PI) GmbH & Co. KG, headquartered in Germany, with subsidiaries worldwide, specializes in motion and positioning technologies.
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Catalog excerpts

Drivetrain Elements-1

Gearhead Gearheads are used between motor and drive screw; they improve position resolution and torque. Most models use preloaded gearheads to eliminate backlash. Leadscrews Leadscrews can provide very high resolutions and very smooth motion. A leadscrew drive consists of a motor-driven screw with a nut coupled to the moving platform of the stage. The nut can be spring-preloaded to reduce backlash.They have higher friction than recirculating ball screws so that they are self-locking; on the other hand, however, this has an effect on velocity, motor power and lifetime. Typical leadscrews have a pitch between 0.4 and 0.5 mm/revolution, up to 1 mm/revolution for longer travel ranges. Recirculating Ball Screws Recirculating ball screws have significantly less friction than leadscrews because they replace sliding friction with rolling friction. A recirculating ball screw drive consists of a motor-driven screw with a nut coupled to the moving platform of the stage. Balls in a closed circuit are located between nut (ball case) and drive screw. Backlash can be minimized by selecting the proper ball-to-thread-diameter ratio. Recirculating ball screws are not selflocking but very efficient and offer high velocities and long lifetime in continuous operation. PI uses pitches of 0.5, 1 or 2 mm/revolution. Threaded Spindle Drives Threaded spindle drives use rolls instead of balls as rolling bodies so that a higher load rating, higher velocity and considerably longer lifetime are achieved.

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Drivetrain Elements-2

Linear Ball Bearing Recirculating Ball Bearings The balls run in a brass cage and are preloaded with regard to the hardened precision guiding shafts. Exact tolerances between guiding and bearing are necessary for zero backlash and low friction. Load capacity is limited. High-precision stages are equipped with precision double linear rails. Precision assembly allows these bearings to yield excellent results in terms of load capacity, lifetime, low maintenance and guiding accuracy. The moving part of the stages is supported by a total of four preloaded linear bearings with two rows of recirculating...

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Drivetrain Elements-3

Magnetic Bearings Flexure Guides Magnetic levitation ensures excellent guiding accuracy in a plane, both linear and rotational: The passive platform levitates on a magnetic field and is actively guided by it. Sequence errors are measured and compensated by very accurate noncontact sensors. Contrary to air bearings, which are also very accurate, magnetic bearings can also be used in vacuum. The motion of a flexure joint is based on the elastic deformation of a solid. Therefore, there is no static, rolling or sliding friction. Flexure elements have a high stiffness and load capacity and are very...

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Drivetrain Elements-4

Headquarters GERMANY_ © Physik Instrumente (PI) GmbH & Co. KG All contents, including texts, graphics, data etc., as well as their layout, are subject to copyright and other protective laws. Any copying, modification or redistribution in whole or in parts is subject to a written permission of PI. Although the information in this document has been compiled with the greatest care, errors cannot be ruled out completely. Therefore, we cannot guarantee for the information being complete, correct and up to date. Illustrations may differ from the original and are not binding. PI reserves the right to...

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Archived catalogs

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