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Automation Platforms for Laser Material Processing

Automation Platforms for Laser Material Processing
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Automation Platforms for Laser Material Processing - 1

Automation Platforms for Laser Material Processing PRECISION – THROUGHPUT – SYNCHRONIZED MOTION

Automation Platforms for Laser Material Processing - 2

Advanced Automation Platforms for Laser Material Processing Cutting, marking, micromachining, drilling or metal deposition – lasers are used in a wide variety of processes in many different industrial sectors to optimize manufacturing processes and to ensure the high quality of workpieces. This for example, is how the electronics manufacturing, semiconductor industry, automotive industry, or medical device technology benefits from the advanced capabilities of laser material processing. Today the laser performance is normally not a limiting factor for the productivity. Process, material,...

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Automation Platforms for Laser Material Processing - 3

Industrial Laser Micromachining Small Geometries – High Dynamic – Debris Protection Machining workpieces for generating tiny geometries in the micron range demands automation platforms that provide a consistent, accurate and dynamic processing in multiple dimensions. As the size and mass of the manufactured parts may be challenging and particles may be formed during machining, the system components used need to be highly precise, stiff, robust and offer reliable performance. Vertical Axis – Laser Positioning Reference edge to support the alignment in the machine Ability to run directly on...

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Automation Platforms for Laser Material Processing - 4

Laser Cutting High Precision – High Dynamic – Long Travel Ranges Laser applications such as those for producing stencils or processing printed circuit boards and flat panels set high requirements to automation platforms: The dimensions and mass of the workpieces, and the structural density are typically large in comparison. To achieve micron precision and high throughput, the system has to offer long travel ranges with a high stiffness but light weight motion platform. This allows the laser head or galvanometer scanner to be moved at high speed precisely over the part. Vertical Axis – Laser...

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Automation Platforms for Laser Material Processing - 5

Extra Large Field Marking High Precision – High Throughput – Simultaneous 2D Processing Processing high density structures over large areas such as hole drilling, or glass and foil marking requires automation solutions which provide high precision and high velocities. A possibility to address the needs of industrial production is the coordination of multi-axis positioning systems with a high dynamic galvanometer scanner. Typically the stages move the workpiece to the center of the field of view of the scan head and signal that the scanning process can be started. Once this operation is...

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Automation Platforms for Laser Material Processing - 6

POSITIONING SYSTEMS FOR LASER PROCESSING Precision Linear Stages High Load – Long Travel Ranges – Cost Efficient Applications: Cutting · Drilling · Welding Positioning tasks: Single-axis, XY and Z configurations · Highly repeatable accuracy · Consistent performance Synchronous servo motor Precision recirculating ball bearings, load capacity to 400 N, to 450 N Side seal and air purge Optional holding brake Applications: Cutting · Drilling · Welding · Contouring tasks Positioning tasks: Single-axis and XY configurations · High accuracy High nominal force 33 N, 87 N PIMag® linear motor >> p....

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Automation Platforms for Laser Material Processing - 7

POSITIONING SYSTEMS FOR LASER PROCESSING High-Precision Linear Motor Stages High Accuracy – High Dynamic – Flexible Configuration Applications: Ultrafast micromachining and nanofabrication Positioning tasks: Fast and precise scanning · Compact design PIMag® voice coil with direct positioning measuring Crossed roller bearings for the highest precision, anti-creep V-522 · V-524 · V-528 Applications: Ultrafast micromachining and nanofabrication Positioning tasks: Single axis, XY and Z configurations · Fast scanning with nanometer precision Travel ranges to 230 mm Absolute encoder with 1 nm...

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Automation Platforms for Laser Material Processing - 8

POSITIONING SYSTEMS FOR LASER PROCESSING High-Precision Ball Screw Linear Stages High Travel Accuracy – Compact Design – Cost Efficient Applications: General purpose · Processing of heavy loads Positioning tasks: High precision at medium travel ranges and low speed · Z axis configurations Zero-play ball screw Applications: General purpose · Processing of light substrates Positioning tasks: High precision at medium travel ranges and low speed Repeatability to 0.1 µm ActiveDrive DC, DC, BLDC, and DC gear motors Stepper motors Optional linear encoder for direct position measurement...

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Automation Platforms for Laser Material Processing - 9

POSITIONING SYSTEMS FOR LASER PROCESSING Ultra-High Precision Linear Air Bearing Stages High Guiding Accuracy – Exceptional Velocity Control – Long Travel Ranges Applications: Scribing · Drilling · 24/7 operation Positioning Tasks: Highest flatness, straightness, velocity and precision · Split bridge arrangements Travel ranges 50 mm to 750 mm Resolution to 1 nm Noncontact and friction-free motion Cleanroom compatible Size of the motion platform 210 mm × 210 mm Magnetically preloaded >> air bearings Noncontact and friction-free motion Size of the motion platform 160 mm × 200 mm Technology:...

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Automation Platforms for Laser Material Processing - 10

POSITIONING SYSTEMS FOR LASER PROCESSING High-Precision Compact Linear Stages Very Compact Design – Cost Efficient – Flexible Configurations Applications: Positioning of workpieces or optics Positioning Tasks: High repeatable accuracy · Short travel ranges · Compact design Closed-loop DC servo and stepper motor versions Noncontact limit and reference point switches Vacuum-compatible version down to 10-6 hPa Integrated linear encoder option for highest accuracy with 0.1 µm resolution Ball screw for high velocities and number of cycles Stepper motor or DC servo motor with and without gearhead...

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Automation Platforms for Laser Material Processing - 11

POSITIONING SYSTEMS FOR LASER PROCESSING Precision Z Stages High Loads – High Stability – Highly Practical Applications: Vertical part motion · Fine focus adjustments Positioning Tasks: Unobstructed access to the table top from any direction High-resolution encoder ActiveDrive DC, DC, BLDC, and stepper motors Zero-play ball screw Integrated optical limit switches Available with direct-measuring encoder Crossed roller guide, anti-creep From Standard to Custom Products: The dynamics and precision of voice coil or linear motor stages may be required in vertical direction. For an improved...

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