PHD Plus Electric Linear Solutions - PHDPLUS02
PHD Plus Electric Linear Solutions - PHDPLUS02
- Product Introduction: PHD Plus offers high-performance electric solutions with a focus on durability and quality. The product line includes ECVA Cylinders, ESK/ESL Slides, and ESG Slides, all designed for various industrial applications.
- Actuator & Motor Selection: A simple 3-step process is outlined for selecting actuators and motors, supported by online tools for sizing and configuration.
- Series ECV Cylinder: Detailed specifications of the Series ECV Cylinder, an electromechanical rod-style actuator, are provided. It features ISO/VDMA mounting, high precision ball screws, and customizable motor configurations.
- Series ESK/ESL and ESG Slides: These slides offer precision linear motion with options for high speed or high thrust, available in cantilever and gantry styles.
- Engineering Data: Comprehensive technical specifications, including performance charts, dimensions, and options for customization, are detailed for each product series.
- Applications and Industry Uses: The document lists various applications such as packaging, robotics, and semiconductor manufacturing, and industries like automotive and food/beverage.
- High thrust and speed capabilities with travel lengths up to 1000 mm.
- Rigid construction with low backlash and high repeatability.
- Flexible motor mounting options (inline or foldback).
- IP50 ingress protection and ISO/VDMA mounting interface.
- Extensive options and accessories similar to pneumatic counterparts.
The document provides detailed specifications for various mechanical components, including fastener kits, rod couplers, and cylinder accessories. Key dimensions are provided in both inches and millimeters, with specific part numbers for each size.
Procedures:
Instructions for mounting and compatibility are included, such as the requirement for the -QFxx option and the specific orientation needed for mounting. The document also outlines the inclusion of components like clevis, pivot pin, and retainer rings in certain kits.
Standards and Norms:
Dimensions are given with reference only unless specifically toleranced, ensuring precision in applications. The document adheres to ISO/VDMA standards for maximum square size in certain components.
Recommendations:
Rod couplers are recommended for eliminating expensive precision machining and increasing cylinder efficiency by compensating for misalignment. The document suggests using Series ECVA Cylinders with metric rod couplers for optimal performance.
Key Data from Tables and Charts:
The tables provide detailed measurements for various components, including thread sizes, diameters, and lengths. Performance charts for the Series ESK/ESL Slide detail maximum speed, thrust, and torque, with specifications for different sizes.
Benefits:
Rod couplers and cylinder accessories are designed to reduce wear and simplify alignment issues. The Series ESK/ESL Slide offers high thrust and speed capability, with options for inline and foldback motor mounting.
Applications:
The document lists various applications for the components, including assembly, drilling, inspection, and robotic tooling, across industries such as automotive, electronics, and food/beverage.
Engineering Data:
Detailed engineering data for the Series ESK/ESL Slide includes repeatability, maximum backlash, and operating temperature. The document provides guidelines for lubrication intervals and permissible drive torque.
Ordering Information:
Instructions for ordering the Series ESK/ESL Slide are provided, with options for motor configuration and additional features like proximity switch readiness and corrosion-resistant guide shafts.
Your Name, Project Name, Email, Organization, Contact Info, and Zip Code are required fields for project identification.
Indicate if the payload is guided or unguided. For unguided loads, slide selection may be necessary. Specify the payload's center of gravity offsets in the y, x, and z directions, with measurements allowed in meters or millimeters.
Provide the axial thrust force in lbf or N. Choose the motor mounting style: Inline or Foldback, and specify the foldback gear ratio (1:1 or 2:1).
Detail the complete cycle of moves, including displacement, total travel time, acceleration/deceleration time, payload weight, axial thrust, and dwell/idle time for each move.
Contact information for PHD, Inc. and PHDinEurope GmbH is provided for further inquiries and support.
Various PHD electric solutions are listed, including grippers, clamps, belt drives, stepper drives, and slides, each with specific model numbers and features such as IP67 rating and precision guidance.
Catalog excerpts
Electric Linear Solutions High Performance Electric Solutions with PHD Proven Technology ESK/ESL Slides ECVA Cylinders Easy 3 Step Actuator & Motor Selection! ECVR Cylinders
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Easy 3 Step Actuator & Motor Sizing phdplus.phdinc.com Using PHD’s 3 step process, you can specify the actuator configured for your particular motor brand. ONLINE SIZING: Go to sizing.phdinc.com and input your application requirements Since 1957, PHD continues to be a leader in the industrial automation industry. Known for durable, high quality, pneumatic and hydraulic actuators, customers trust PHD to deliver the best possible product when they need it. Suitable actuator and motor performance requirements are provided. With this in mind, PHD introduces the PHD Plus electric actuator line. PHD...
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The Series ECVA provides a non-rotating rod design, whereas the new lower cost Series ECVR has a rotating rod for applications where rod rotation is prevented by the attached load or tooling. This actuator also features Your Motor, Your Way- a configurable system that allows the customer to easily power the unit with the motor and controls of their choice. Motors are mountable in an inline or foldback configuration. Cutaway and Benefits. . . . . . . . . . . . 4 Ordering Data. . . . . . . . . . . . . . . . . . 5 Engineering Data. . . . . . . . . . . . . . . 6 Performance Charts. . . . . . . ....
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SERIES ECVA & ECVR CYLINDER simplified motor mounting system with online sizing and configurator double row angular contact ball bearing (high axial-thrust load capacity) Optimal design provides superior speeds, thrust, and travel lengths. rolling contact anti-rotation assembly (minimal frictional loss - ECVA only) Fit and functional replacement for pneumatic VDMA/ISO cylinder. ball nut lubrication port anodized aluminum extrusion shock pads on both extend and retract for crash protection polymer bushing ISO/VDMA mounting interface precision ball nut with wiper seals for increased lube retention...
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ORDERING DATA: DESIGN NO. 5 - Metric SERIES VA - VDMA 24562 Drop-in replacement, non-rotating rod VR - VDMA 24562 Drop-in replacement, rotating rod CLASSIFICATION Electromechanical MOTOR CODE Wxxxx - Open architecture P/N code W0000 - Blank motor mount No Code - No motor mount *See engineering data page for drive screw selection. TRAVEL 50 mm minimum travel in 50 mm increments PRODUCT Cylinder MOTOR CONFIGURATION QF11 - Foldback with 1:1 ratio QF21 - Foldback with 2:1 ratio QL11 - Inline with 1:1 ratio OPTIONS K____ - Extra rod extension in 1 mm increments Length code is K100 = 100 mm, K50 =50...
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ENGINEERING DATA: SERIES ECV CYLINDER ECVA Non-Rotating PISTON ROD REPEATABILITY1 MAXIMUM BACKLASH2 RATED LIFE FULL TRAVEL TOLERANCE8 DUTY CYCLE OPERATING TEMPERATURE LUBRICATION INTERVAL3 ENCAPSULATION CLASS MECHANICS TORQUE THRUST5 SPEED4 WEIGHT MAXIMUM TRAVEL DRIVE MECHANISM SCREW DIAMETER SCREW CONFIGURATION SCREW LEAD MAXIMUM SPEED ±0.0004 in [±0.01 mm] 0.001 in [0.025 mm] Refer to Life vs. Thrust Chart (next page) +0.138/-0.000 in [+3.5/-0.0 mm] 100% 40 - 150°F [4 - 65°C] Horizontal: 100 million in [2500 km], Vertical: 60 million in [1500 km] IP50 SERIES SPECIFICATIONS SERIES ECV SIZE 40...
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PERFORMANCE CHARTS: Thrust / Life This section contains information on the capabilities of the Series ECV. It is not intended to be a comprehensive selection guide. To make the selection process simple and quick, refer to PHD’s sizing software. You may request application assistance from your distributor or PHD’s Customer Service Department. Use the Application Data Fax Sheet at the back of this catalog for application sizing. Speed / Travel SPEED in/sec [mm/sec] Side Load / Travel Size 32 Size 40 Size 50 NOTE: THE MAXIMUM SPEED NOT TO EXCEED 7.87 in/sec [200 mm/sec] BUCKLING (THRUST) LOAD lbf...
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The Series ECV is available as a driver only or with inline or foldback Your Motor, Your Way configurations. These dimensions apply to the driver portion for all standard units. f2 SW ACROSS WRENCH FLAT NOTES: 1) NUMBERS SHOWN IN INDICATE CYLINDER POSITIONS. 2) DIMENSIONS: inch [mm] SCREW CONFIGURATION High lead for speed The ball screw drive system of the Series ECV is available in two lead choices. This provides flexibility when matching velocity and load requirements to the application. Refer to product specifications and sizing software for performance parameters. All dimensions are reference...
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Extra rod extension can be achieved by specifying the option -K followed by the length code. Rod extension is available in 1 mm increments (250 mm max). Rod extension can impact load capacity, therefore rod extension and travel should not exceed 1000 mm. E C VA 5 32 x 500 - RB010 - K50 - QF21 - Wxxxx Length Code Metric K5 = 5 mm extra rod extension K15 = 15 mm extra rod extension This option provides a female rod end in place of the standard male rod end. See catalog dimensional page for standard rod end. This rod end deviates from ISO 6431/VDMA 24562. This option provides a male oversize thread...
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FOLDBACK MOTOR MOUNTING WITH 1:1 DRIVE RATIO FOLDBACK MOTOR MOUNTING WITH 2:1 DRIVE RATIO Foldback motor mounting with the QF11 option provides a 1:1 drive ratio allowing similar performance to the inline motor mounting in a shorter overall length. The QF21 option provides a 2:1 drive ratio reduction for applications that require higher thrust. Foldback motor mounting also provides a VDMA 24562 compliant mounting pattern that allows the use of many standard cylinder mounting accessories. If a blank motor mount is desired for special motor requirements, use -W0000 motor code to order a motor mount...
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SERIES ECV CYLINDER ECV CYLINDER INLINE MOTOR MOUNTING WITH 1:1 DRIVE RATIO Inline motor mounting with the QL11 option provides a 1:1 drive ratio with the lowest overall unit weight and height for high speed applications. The simple, low inertia design of the inline motor mounting allows for a cost effective solution with minimal assembly time. If a blank motor mount is desired for special motor requirements, use -W0000 motor code to order a motor mount intended for customer modification. See page 12. E C VA 5 32 x 500 - RB 010 - T44 - QL 11 - Wxxxx f8 + TRAVEL OPTIONAL F MOUNT ACCESSORY MMC...
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