SERIES BCZ NOZZLE CYLINDERS for the Plastic Bottle Blowing Industry REPLACEMENT FOR SIDEL® MODEL SERIES2 CSD & HEAT SET MACHINES (Shown with -U22 Option) (Shown with -U22 Option) Either model is available without manifold SOLUTIONS FOR INDUSTRIAL AUTOMATION
Open the catalog to page 1© Copyright 2011, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. NOtES: ) Consult PHD for additional options such as magnetic piston, ISO/valve manifold combinations and alternative MAC 400 valve combinations. ) *If no fittings or valves are required, leave blank. VaLVE OPtIONS* MC3 - Manifold circuit only for MAC 400 valve U - Attached MAC 400 valve Other PPC Solutions Page 12 Exploded Views & Parts Lists Page 10 and 11 fIttING OPtIONS* L308 - Straight port fitting installed for 8 mm tubing L508 - 90 ° swivel elbow port fitting installed for 8 mm tubing StROKE CONfIGURatION StD StROKE...
Open the catalog to page 2SERIES BCZ CSD NOZZLE CYLINDERS • Provides Significantly Longer Life • Reduces Maintenance and Downtime • Easy and Fast Repairs ■ Replacement for Sidel® Model Series2 Machines. MODEL BCZ2S-7-80x45-U22 CYLINDER ■ Replacement for Sidel® Model Series2 Machines. ■ Valve manifold provides exceptional response time. manifold mounted MAC 400 Series valve provides exceptional response times to the actuator optionally provided FDA approved lubrication throughout the actuator long life seal provides 3x longer life than previous BCZ seals tested in a lab environment* unitized body is 100% machined high...
Open the catalog to page 3SERIES BCZ HEAT SET NOZZLE CYLINDERS • Provides Significantly Longer Life • Reduces Maintenance and Downtime • Easy and Fast Repairs ■ Replacement for Sidel® Model Series2 Machines. MODEL BCZ2D-7-80x43-U22 CYLINDER ■ Replacement for Sidel® Model Series2 Machines. ■ Valve manifold provides exceptional response time. Standard Proximity Flag (not shown) manifold mounted MAC 400 Series valve provides exceptional response times to the actuator optionally provided polyurethane lip seals, wipers, and rod seals provide long life and are easy to replace PTFE composite glide ring supports piston and protects...
Open the catalog to page 4ENGINEERING DATA: SERIES BCZ NOZZLE CYLINDERS BCZ2D BCZ2S CYLINDER SPECIFICATIONS TYPE SERIES CYLINDER BORE SIZE PISTON ROD DIAMETER CYLINDER - LOW PRESSURE BORE AREA - EXTEND BORE AREA - RETRACT THEORETICAL EXTEND OUTPUT THEORETICAL RETRACT OUTPUT OPERATION OPERATING PRESSURE RANGE BLOW CYLINDER - HIGH PRESSURE BORE SIZE BORE AREA OPERATING PRESSURE THEORETICAL CLAMP FORCE AMBIENT & FLUID TEMPERATURE STROKE TIME (TYPICAL) EXTEND RETRACT FULL RETRACT TO MID POSITION MID POSITION TO FULL EXTEND FULL EXTEND TO MID POSITION MID POSITION TO FULL RETRACT LUBRICATION PORT SIZE STROKE Pneumatic BCZ...
Open the catalog to page 5DIMENSIONS: SERIES BCZ NOZZLE CYLINDERS MODEL BCZ2S-7-80x45 CSD CYLINDER 9.5 [35] 4.004 [0.7] GE8LR PARKER FITTING (HIGH PRESSURE SUPPLY) 4X M5 x 0.8 x .490 DP [.5] (SEE NOTE 3) .96 [48.9] ROD WIPER AND BUSHING FOR 4mm SHAFT NOtES: ) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED. ) DIMENSIONS IN [ ] ARE mm * DIMENSION FOR EXTEND IS 6.496 [65] 3) M5 MOUNTING HOLES FACILITATE NAMUR INTERFACE 4) M4 MOUNTING HOLES FACILITATE PHD SUPPLIED MANIFOLD INTERFACE .96 [48.9] ROD SEAL AND BUSHING FOR 4 mm SHAFT NOtES: ) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS SPECIFICALLY TOLERANCED....
Open the catalog to page 6OPTIONS: SERIES BCZ NOZZLE CYLINDERS STRAIGHT PORT FITTING INSTALLED This option provides straight fittings for 8 mm tubing. See page 9 for dimensions of fittings with valve options. For standard units without manifold and/or valve options, two fittings will be supplied. For manifold and valve circuit options, only one fitting will be supplied. MODEL BCZ2D HEAT SET CYLINDER For standard units without manifold and/or valve options, three fittings will be supplied. For manifold and valve circuit options, only two fittings will be supplied. 90° ELBOW PORT FITTING INSTALLED This option provides 90°...
Open the catalog to page 7OPTIONS: SERIES BCZ NOZZLE CYLINDERS VALVE SPECIFICATIONS MAC Series 400 411A-BOA-DM-DDAJ-1JM=4357 PRESSURE (MAX) 125 psi FLOW (MAX) 1.0 Cv FUNCTION 5/2 OPERATOR Single PILOT Internal SPOOL 4-Way Pilot SOLENOID 24 VDC, (5.4 W) ELECTRICAL Rectangular, CONNECTOR DIN 43650 Form B Style MANUAL OPERATOR Non-locking Recessed PILOT EXHAUST Muffled TYPE This option provides a manifold mounted valve combination that uses a MAC 400 Series valve. This option improves reaction time and simplifies plumbing issues. An exhaust orifice is installed in the valve so that the cylinder will achieve cycle rates of...
Open the catalog to page 8OPTIONS: SERIES BCZ NOZZLE CYLINDERS -L1308-U22 MODEL BCZ2D HEAT SET CYLINDER -L1508-U22 MODEL BCZ2D HEAT SET CYLINDER MANIFOLD CIRCUIT ONLY FOR MAC 400 VALVE The MC3 option provides a manifold circuit only for use with MAC 400 Series valves. All hardware relating to mounting the valve such as mufflers and seals will be provided in kit form. An exhaust orifice is supplied with the kit so that the cylinder will achieve cycle rates of an OEM cylinder. Removing this orifice will decrease actuation time. MODEL BCZ2D HEAT SET CYLINDER MODEL BCZ2S CSD CYLINDER MANIFOLD PORTING FOR MAC 400 SERIES VALVES...
Open the catalog to page 9BCZ2S-7-80x45 Full unit description required followed by -H2400 75824-00 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Full unit description required followed by -H1000 75063 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 Sold as part of Repair Kit -H9010 75065 Full unit description required followed by -H1200 77169 Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part of Cap Repair Kit Sold as part...
Open the catalog to page 10PART DESCRIPTION Body Assembly Double Stage Body Bushing Rod Seal Retaining Ring Piston and Rod Assembly Double Stage Cylinder 1 Piston & Rod Piston Seal Shock Pad Intermediate Piston Assembly Piston Bushing Rod Seal Piston Seal Shock Pad Shock Pad Double Stage Cylinder 2 Piston & Rod High Pressure Piston Seal Wear Ring Rod O-Ring Double Stage Tube Cap Assembly Cap Bushing Rod Wiper Rod Seal 4 Cap O-Ring Retaining Ring Tube O-Ring Cap Screw Tube Screws High Pressure Fitting Plug Shock Pad Manifold Plate Assembly Manifold O-Ring Manifold Screw Muffler Label MAC 400 Series Valve Valve Manifold...
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