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Pharma Flex

Pharma Flex
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Pharma Flex

Product catalog summary
Overview
The document details advanced engineering and modular design systems by Pharma Technology aimed at enhancing flexibility, performance, and safety in pharmaceutical manufacturing, particularly for tablets and capsules.
Stand-Alone Deduster
The PT range includes a segmented stainless steel deduster with stackable modules for easy cleaning and validation. It features a self-regulating vibrating base and innovative vacuum and air jet technology for high-speed dedusting, with optional deburring modules and dust-tight covers for improved safety and efficiency.
Modular Machine Generation
The iSeries frame supports both Pharma Technology and Pharma Flex dedusters, offering modularity and upgradeability, with options for containment, metal detection, and integrated testing systems.
Metal Check and Hi-Containment Features
The iSeries dedusters incorporate a patented metal check system for dust-tight transfer and a pressure decay system to ensure containment integrity, with continuous pressure monitoring to prevent dust escape.
Washable Systems
Washable dedusters are available in WIP (Washing In Line) and WOL (Washing Off Line) configurations, allowing efficient cleaning while maintaining containment.
Integrated Testing Systems
The iSeries can integrate a 2-parameters IPC tablet tester for continuous monitoring of weight and thickness, with options for a 4-parameters tester measuring weight, thickness, diameter, and hardness, ensuring 100% manufacturing control and compliance with pharmacopeia standards.
Capsules Deduster and Polisher
The Q-Caps system offers efficient dedusting and polishing for capsules, featuring de-ionisation technology and integrated sampling devices, supporting modular upgrades for high containment and washability.
External Lubrication System
Pharma Spray provides consistent dry lubricant application to tablet surfaces, reducing contamination and extending equipment life, with a compact nozzle design and automated switching to prevent interruptions.
Lubrication System for Tablets
Reduces friction during tablet ejection and take-off, prevents logo picking and stickiness, extends tooling life, and enhances solubility for poorly soluble APIs in biotech drugs, ensuring lubricant levels are below US Pharmacopoeia thresholds.
Blister Line Feeder (BLF)
Utilizes dedusting technology to feed blister lines from a product hopper, minimizing dust emission, sorting broken tablets, and reducing jams and downtime, with a spiral EDM concept for quick changeovers.
Accessories
Diverter D4: Distributes tablets into containers, reducing operator interference and cross-contamination.
Euro Pallet System (EPS): Distributes production into containers, minimizing product contact and contamination.
Quarantine Buffering Hopper
Installed between tablet press and container, allowing quality testing before product release, with non-conforming products triggering an alarm and being rejected, and reports exportable for analysis.
Flex Connect System
Facilitates quick connections between equipment, accommodating misalignment and vibration, with FDA-approved silicone pipe ensuring dust-tight connectivity.
Clip & Cut System
An alternative to Heat, Seal & Cut for continuous liner applications, allowing easy re-opening and re-connection of bags without tools.
Additional Notes
Includes an international sales and service network, a fully equipped FAT room, 3D engineering service, and efficient after-sales service.
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Catalog excerpts

Pharma Flex-1

Sophisticated engineering leads to unreached flexibility and performance. Our customers’ process demands solutions beyond the tablet press. Therefore, Pharma Technology offers peripheral devices as integrated solutions, which provides great customer benefits. As always, the new generations of vertical dedusters have been developed to achieve the highest possible flexibility, in conjunction with superior figures for output and dedusting quality.

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Pharma Flex-2

STAND-ALONE DEDUSTER

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Pharma Flex-3

PT SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER DUST-TIGHT Pharma Technology PT range consists in a segmented stainless steel tablet & capsule Deduster. “Stackable” 275 mm dedusting modules allow easy dismantling, cleaning, and validation. A self-regulating vibrating base with accelerometer, making it unnecessary to adjust gaps of springs on the unit’s base when changing the deduster’s tower height, or when transitioning from one product to another. This universal spiral can handle any size of tablets or capsules at a very high speed. An innovative vacuum in conjunction with an air jet technology allows...

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Pharma Flex-4

A NEW GENERATION OF MODULAR MACHINE

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Pharma Flex-5

The iSeries frame is a new generation of modular frame that allows to run a Pharma Technology and Pharma Flex deduster on the same vibrating base thanks to a universal vibration sensor. The fully modular and upgradable system can be extended to several options such as the following examples : Standard «C» Containment Pharma Flex deduster with metal check «C» Containment Pharma Technology deduster with a 2-Parameters IPC tester (weight & thickness) «HC» Hi-Containment Pharma Flex deduster with Hepa filter and pressure decay «WIP / WOL» Hi-Containment washable Pharma Technology deduster with Alpha-Beta...

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Pharma Flex-6

iSeries DEDUSTER METAL CHECK DUST-TIGHT

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Pharma Flex-7

SEGMENTABLE POLYMER TABLETS DEDUSTER DUST-TIGHT SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER DUST-TIGHT METAL DETECTOR METAL DETECTOR Rotating dust extraction chute support PTC & PFC iSeries “Dust-Tight” The combined unit always includes a stainless steel or polymer version of our deduster combined with metal detector. Autocheck for metal detector Several metal detector brands are available to suit your requirement such as LOCK, CEIA or SAFELINE. Dust extraction chute support left A unique patented metal check system “Flex Connect” ensures a completely closed “Dust Tight” transfer from the deduster...

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Pharma Flex-8

iSeries DEDUSTER METAL CHECK HI-CONTAINMENT

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Pharma Flex-9

SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER HI-CONTAINMENT SEGMENTABLE POLYMER TABLETS DEDUSTER HI-CONTAINMENT METAL DETECTOR METAL DETECTOR Test Samples inserting device PTC & PFC iSeries “Hi-Containment” When manufacturing or planing to manufacture highly potent drugs, a Hi-Containment unit is requested to protect the operator and its environment. Hepa filter on air inlet Our PTC iSeries & PFC iSeries machines ensures an OEL 5 Hi-Containment level. A unique patented metal check system “Flex Connect” guarantees a completely closed “Dust Tight” transfer from the deduster to the drum without...

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Pharma Flex-10

iSeries DEDUSTER METAL CHECK WASHABLE

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Pharma Flex-11

PTC iSeries WIP/WOL SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER WASHABLE METAL DETECTOR PHARMA FLEX PFC iSeries WIP/WOL SEGMENTABLE POLYMER TABLETS DEDUSTER WASHABLE METAL DETECTOR PTC & PFC iSeries “Washable” HC Hi-Containment stainless steel or polymer systems are modularly upgradable to a washable solution . During the flooding of the deduster, vibration is used to remove sticking powder from the surfaces . Washable system does exist in two versions: - WIP = Washing In Line - WOL = Washing Off Line The WIP version is foreseen to be washed in the production room linked with the tablet press or...

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Pharma Flex-12

iSeries DEDUSTER METAL CHECK WEIGHT-THICKNESS IPC TABLET TESTER

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Pharma Flex-13

PTC iSeries IPC SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER DUST-TIGHT METAL DETECTOR WEIGHT & THICKNESS TABLET TESTER Our iSeries have the capability to integrate a 2-parameters tablets tester that allows to take automatically samples from your production and to monitor continuously weight and thickness. The results of the testing can be used to regulate your tablet press in a OEM configuration. The “Stand-Alone” version allows to monitor simpler or older tablet press that do not have the loop of regulation and may benefit from stand-alone tester allowing to generate alarms in case of product...

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Pharma Flex-14

DEDUSTER METAL CHECK 4-PARAMETERS IPC TABLET TESTER

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Pharma Flex-15

SEGMENTABLE STAINLESS STEEL TABLETS DEDUSTER SEGMENTABLE POLYMER TABLETS DEDUSTER METAL DETECTOR METAL DETECTOR Oblong centering device Central utilities connectivity The flexible and modular Tablet Testing System AIO measures automatically the weight, thickness, diameter and hardness of the tablets, oblong tablets, capsules and similar products. Display tester It offers the following features and benefits : • Dust tight industrial design • New weighcell - less sensitive to the production environment This new AIO generation of vertical dedusters made in polymer or stainless steel was developed...

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Pharma Flex-16

Fully compatible results with UTS & Checkmaster devices Weight Diameter Thickness Hardness The AIO provided via a tablet press manufacturer can be integrated in the HMI of the production machine : This allows to regulate automatically the tablet press The AIO provided as a stand-alone unit can release datas, statistics, T1 & T2 alarms, and/ or stop the press through the AIO HMI : This allows the operator to adjust the tablet press accordingly AIO 12 stations tablets collector

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Pharma Flex-17

CAPSULES DEDUSTER POLISHER METAL DETECTOR WEIGHT-LENGTH IPC TABLET TESTER

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Pharma Flex-18

CAPSULES DEDUSTER POLISHER METAL DETECTOR 2-PARAMETERS IPC TESTER Weight & Length Tester The Q-Caps is a new generation of capsules polisher that includes an efficient dedusting & polishing result. The system is based on a free pre-set discontinuous polishing timer that enables the highest efficiency of polishing. When the polishing timer is over, batches are transfered into a receiving hopper prior to metal check and diverter system. A de-ionisation technology is used to reduce any electrostatic charging of the capsules. The system may include an integrated sampling device with an IPC capsule...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.