Company History
PH Industrie-Hydraulik was established in 1982 by Peter Hen, initially focusing on hydraulic hose assemblies and components. The company shifted towards stainless steel products, becoming a major global producer. Key milestones include starting stainless steel production in 1985, acquiring machinery in 1992, establishing an independent facility in 1999, and relocating in 2018.
Quality and Standards
Products are manufactured according to international standards such as DIN, EN, SAE, BS, and JIS, with certification under DIN EN ISO 9001:2015. Strict quality control is maintained, with many products approved by international shipping registers.
Certification
The management system is certified by Lloyd's Register to ISO 9001:2015 standards, applicable to the manufacture and distribution of tube and hose connections, including pressure testing.
Logistics
High product availability is ensured through extensive inventory and production capacity, allowing prompt delivery from stock.
Product Versions and Delivery Terms
Products are categorized by specifications with specific order codes. Delivery terms are ex-works, with a minimum order value of €100. Returns incur a 20% handling charge.
Consultation and Support
Expert consultation services are offered to address customer needs, providing tailored solutions when necessary.
Certificate Overview
The document is a certificate from Lloyd's Register Deutschland GmbH confirming compliance with ISO 9001:2015 standards for manufacturing and distributing pipe and hose connections, including pressure testing.
General Information
Details on various pipe connections, their specifications, and applications are provided, emphasizing the importance of selecting the appropriate connection type based on technical requirements.
Connection Types- Double-Edge Cutting Ring Screw Connections: Secure and vibration-resistant due to design and material quality.
- Flare-Coupling with O-ring Adaptors: Ensure secure connections, easy assembly, and resistance to high loads and temperature fluctuations.
- Welding Cone-Couplings: Provide reliable seals for extreme conditions, with correct assembly procedures advised.
- Cone Sealing Couplings: Use a 24° cone and O-ring for a secure seal, offering high resistance to pressure and vibrations.
Criteria for Use
Key criteria include pressure resistance, temperature sensitivity, dimensions, service life, and interchangeability.
Standardization
Relevant standards and specifications for various connection types are listed, including DIN and ISO standards.
Pressure and Temperature Load Capability
Details on pressure and temperature limits for different materials are provided, emphasizing adherence to specified limits for safety and performance.
Material Specifications and Temperature RangesTeflon® is suitable for -60°C to +200°C, while POM (e.g., Delrin®) is suitable from -40°C to +80°C. These materials are used with
ball valves KH. Temperature limits for sealing materials are approximate and influenced by the medium.
Pressure ReductionsPressure requirements must be adjusted based on the medium and temperature. If tube material differs from
fitting material, it should be checked separately for permissible temperature range and pressure reductions.
Fitting Material and Pressure Reductions
For material 1.4571, pressure reductions are specified for various temperature ranges, with intermediate values interpolated.
General Information
Catalog nominal pressures (PN) and operating pressures (PB) represent maximum permissible operating pressure peaks, considering temperature limits and pressure reductions. Operational safety at static load is specified as 4x for types with PN and a minimum of 2.5x for types with PB.
Assembly Instructions
Proper assembly is crucial for functional and safe pipe connections. Key steps include cutting pipes at a right angle, using reinforcement sleeves, and applying suitable assembly pastes.
Assembly of Cutting Ring Screw Connection
For rustproof steel pipes, pre-assembly in hardened connection pieces is recommended, involving greasing threads and tightening the union nut.
Final Assembly
Insert the pre-assembled pipe into the connection piece and tighten the union nut beyond the noticeable increase in tightening moment.
Recommendations
Careful pre-assembly and final assembly are essential, especially for tubes with thin walls. Recommendations include using a chop saw for cutting, regular inspection of pre-assembly tools, and determining optimal set pressure for machine pre-assembly.
Assembly Instructions for Reinforcing Rings
Reinforcing rings should be assembled by sawing the tube at right angles, deburring ends, and using a hammer to drive the sleeve in firmly.
Flare Couplings and Adaptors
Instructions include selecting appropriate tube sizes, preparing tubes, and ensuring clean and wear-free tools.
Technical Document Summary
1. Specifications and Product Details
Detailed specifications for hydraulic components, including hose fittings, connectors, and flanges, categorized by design and application.
2. Product Categories
Includes BSP threads, JIC cones, SAE flanges, and reusable ferrules, with specifications for each.
3. Assembly Instructions
Step-by-step instructions for screw-hose couplings, emphasizing correct part selection and precise hose cutting.
4. Key Tables and Data
Tables provide dimensions, thread types, and order codes for each product category.
5. Recommendations and Notes
Notes and recommendations for optimal use and compatibility of components, with customization options available.
Overview: Technical specifications and assembly instructions for male inserts and adaptors, including BSP and NPT threads.
Assembly Instructions: Lubricate insert thread before screwing into the ferrule to ensure proper assembly.
Specifications: Detailed specifications for male inserts and adaptors, including dimensions and order codes.
Product Groups: Categorized into straight welding adaptors, straight adaptors with sealing shoulders, and adaptors with 60° cones.
Key Data from Tables: Critical data such as pressure ratings, thread specifications, and dimensions for each product.
Recommendations: Proper lubrication and adherence to specified dimensions and thread types are essential for reliability and performance.
Overview: Detailed specifications for hydraulic adapters and fittings, focusing on male and female adaptors, elbow adaptors, tee adaptors, bulkhead adaptors, hexagon sockets, and thread reductions.
1. Male Adaptors: Specifications for male BSP and NPT adaptors with 60° cones.
2. Elbow Adaptors: Includes 90° and 45° block elbow adaptors with male BSP fixed and female swivel nuts.
3. Tee Adaptors: Describes run-tee and brunch-tee adaptors with male fixed and female swivel BSP threads.
4. Bulkhead Adaptors: Details straight bulkhead adaptors with BSP and metric threads.
5. Hexagon Sockets: Lists high-pressure hexagon sockets with BSP and NPT threads.
6. Thread Reductions: Covers male-female stud adaptors with 60° cones and BSP threads.
Conclusion: Comprehensive guide for selecting hydraulic adaptors and fittings.
Overview: Technical catalog detailing hydraulic components, focusing on thread adaptors, caps, plugs, and flare couplings.
Sections:
- Thread Adaptors: Specifications for male-female, stud, and adaptors with BSP and NPT threads.
- Hexagon Caps: Specifications for hexagon caps with BSP and NPT female threads.
- Plugs: Details on BSP taper and NPT male plugs.
- Flare Couplings and Adaptors 37°: Various 37° flare couplings and adaptors.
Key Specifications:
- Pressure Ratings: Varying from 100 to 630, depending on the component and configuration.
- Thread Types: BSP and NPT threads are used.
- Dimensions: Approximate dimensions are provided for each component.
- Order Codes: Each product is assigned a unique order code.
Conclusion: Comprehensive guide for selecting hydraulic components.
Overview: Detailed specifications and classifications for hydraulic couplings and fittings according to DIN 2353 / DIN EN ISO 8434-1 standards.
Key Sections:
- Product Groups: Categorized into Manometer Couplings, Adjustable Pressure Gauge Couplings, Female Stud Couplings, Banjo Elbows, and Non-Return Valves.
- Specifications: Types of threads used and finishes available for tube nuts.
- Standards and Codes: Adheres to DIN 2353 and DIN EN ISO 8434-1 standards.
- Technical Features: Use of soft seal rings, sealing edge rings, and double-bite cutting rings with soft seals.
- Product Variants: Available in different variants such as Standard, SC, and OMD.
Critical Information: Importance of selecting the correct type of coupling and fitting based on application requirements.
Overview: Detailed specifications for hydraulic coupling components, including Reducing Tee Couplings, Equal Crosses, and Bulkhead Couplings.
Reducing Tee Couplings:- Series L: Designed for a pressure of 250 PN.
- Series S: Supports higher pressures up to 800 PN.
Equal Crosses:- Series LL: Suitable for lower pressure applications (100 PN).
- Series L: Rated for 315 PN.
- Series S: Supports pressures up to 630 PN.
Bulkhead Couplings:- Series LL: Designed for 100 PN.
- Series L: Rated for pressures between 250 and 500 PN.
- Series S: Supports pressures up to 800 PN.
Key Specifications:- Pressure ratings vary across series.
- Tube outer diameters and thread sizes are specified for each component.
- Order codes are provided for easy identification.
Conclusion: Comprehensive guide for selecting hydraulic coupling components.
Overview: Technical specifications for male stud couplings, focusing on S-Series and L-Series.
S-Series Specifications:- Thread Type: BSP - Parallel
- Sealing Method: Sealing by Sealing Shoulder Form B or by an Elastomer Profiled Ring (FPM).
- Pressure Ratings: Varying from 250 to 800 PN.
- Dimensions: Detailed dimensions are provided for each coupling size.
L-Series Specifications:- Thread Type: Metric - Parallel
- Sealing Method: Sealing by Sealing Shoulder Form B.
- Pressure Ratings: Generally lower than S-Series.
- Dimensions: Similar detailed dimensions as the S-Series.
Key Data from Tables:- Each table entry includes pressure rating (PN), tube outer diameter (D1), thread size (G), and various dimensions.
- Order codes are provided for easy identification.
Notes: Importance of selecting the correct coupling based on application requirements.
Overview: Technical specifications for LE Male Stud Run Tee Couplings and EVGE Male Stud Standpipe Connectors.
Specifications:- LE Male Stud Run Tee Couplings: Available in LL, L, and S series with NPT threads.
- EVGE Male Stud Standpipe Connectors: Offered in L and S series with BSP threads.
Key Parameters:- Pressure Ratings: Vary across series.
- Thread Types: NPT for LE couplings and BSP for EVGE connectors.
- Dimensions: Detailed dimensions are provided for each product.
Recommendations:- Ensure compatibility of thread types with existing systems.
- Consider pressure ratings and dimensions when selecting components.
Overview: Technical specifications for female stud couplings and banjo elbows.
Sections:
- Female Stud Couplings: Specifications for female stud couplings with NPT threads.
- Banjo Elbows: Specifications for banjo elbows, including pressure ratings and thread type.
- Series and Pressure Ratings: Components categorized into different series with varying pressure ratings.
- Thread and Sealing Information: Specifies the type of threads used and sealing materials.
Key Data: Tables provide a comprehensive list of components with dimensions and order codes.
Recommendations: Ensure proper lubrication and verify compatibility with existing systems.
Overview: Technical specifications and assembly instructions for THV Banjo Tees and T-Swivel Fittings.
Specifications: Use Whitworth pipe threads and metric fine threads, with FPM O-Rings for sealing.
Assembly Instructions: Grease the banjo bolt before assembly.
Series Details:- Series LL: Lower pressure ratings, smaller dimensions.
- Series L: Medium pressure ratings, moderate dimensions.
- Series S: Higher pressure ratings, larger dimensions.
Key Dimensions: Tables provide approximate dimensions for each series.
Notes: Designed for specific recesses and must comply with ISO 1179 standards.
Overview: Technical specifications and assembly instructions for adjustable elbow couplings.
Specifications: Details two series of adjustable elbow couplings, Series L and Series S.
Assembly Instructions: Pre-assembled male stud types, with final assembly involving tightening the locknut.
Technical Data: Tables list pressure ratings, tube outer diameters, thread types, and dimensions.
Sealing and Thread Types: Use BSP parallel threads and metric fine threads.
Key Considerations: Importance of following assembly instructions for optimal performance.
Overview: Technical specifications for EVL adjustable run tees and non-return valves.
Specifications:- Adjustable Run Tee: Pre-assembled male stud type with BSP and metric threads.
- Series L and S: Detailed specifications for both series.
Non-Return Valves- Standard opening pressure is 1 bar, with optional pressures available.
- Valves designed for hydraulic fluids, not suitable for gases.
Assembly and Usage Recommendations- Ensure medium, concentration, maximum working pressure, temperature, and frequency of valve operation are specified.
Key Data from Tables- Tables provide comprehensive data on dimensions, pressure ratings, and order codes.
Conclusion Detailed guide for selecting and assembling EVL adjustable run tees and non-return valves.
Technical Document Summary
1. Specifications: Detailed specifications for sealing and coupling components.
2. Procedures: Assembly instructions for cone sealing couplings.
3. Standards: Components adhere to various DIN and ISO standards.
4. Recommendations: Special coatings recommended for reducing friction and assembly torque.
5. Key Data from Tables: Tables provide dimensions and order codes for sealing rings and nuts.
6. Critical Information: Exclusions from ordinary discounts noted for certain components.
Assembly Instructions for Cone Sealing Couplings O-Rings for Taper Couplings- Material: FPM with Shore hardness approximately 90.
Specifications for Series L and S- Detailed dimensions and specifications for various coupling sizes.
GV - Straight Swivel Unions- Feature a taper and O-ring made of FPM.
Adjustable Elbows- Available with cutting ring connections at the tube side.
General Notes- Components designed to meet specific DIN standards.
Overview: Technical specifications for adjustable L-fittings and reducing couplings.
Sections:
- Adjustable L-Fittings: Feature a cutting ring connection and metric fine thread.
- Reducing Couplings: Designed to reduce connection size in hydraulic systems.
Key Specifications:
- Pressure Ratings: Varying from 250 to 800 bar.
- Thread Types: Metric fine threads.
- Sealing Method: Elastomer profiled ring (FPM).
Tables and Data: Extensive tables listing order codes, dimensions, and specifications.
Overview: Detailed specifications for reducing couplings and connectors.
Specifications: Lists multiple series of reducing couplings with specific pressure ratings.
Procedures and Standards: Designed with a taper and O-ring suitable for DIN 3861.
Key Data: Tables provide order codes for each coupling.
Recommendations: Refer to order codes and specifications when selecting couplings.
Critical Information: Pressure ratings and compatibility with DIN 3861 are crucial.
Overview: Technical specifications, installation, operation, and maintenance instructions for stainless steel ball valves.
Specifications: Designed for use in pressurized systems to control media flow.
Installation Instructions: Qualified personnel must install valves in a pressure-free state.
Operating Instructions: Verify operating conditions and installation work before initial operation.
Maintenance and Inspection: Regular checks for leaks and functionality are necessary.
Warnings: Adhere to specified media and operating conditions.
Conclusion: Proper adherence to guidelines ensures safe and efficient operation of ball valves.
General Instructions & Operating Manual - Ball Valves
1. General Reference: Ball valves are used to shut off pressurized media in pipes or hoses.
2. Fitting Guidelines: Installation should be done by qualified personnel.
3. Initial Operation: Qualified personnel should handle initial operations.
4. Maintenance and Surveying: Regular inspections for tightness and function are necessary.
5. Removal Instructions: Removal should be done by qualified personnel.
6. Warning: The manual must be adhered to.
Product Specifications: Stainless steel ball valves are available in sizes DN 4 to DN 50.
Specifications: Specifications for hydraulic components, including needle flow control check valves and pressure gauge connectors.
Procedures and Recommendations: Advises against using flow
control valves as shut-off devices.
Standards and Norms: References several standards, including DIN/ISO 228.
Key Data from Tables and Graphs: Includes flow rate and pressure graphs for different valve sizes.
Critical Information: Highlights the importance of using correct sealing methods and materials.
Introduction Technical specifications, installation guidelines, and maintenance recommendations for PH Quick Release and Screw Couplings.
Specifications Available in sizes ranging from 1/8" to 2".
Installation Guidelines- Remove plastic thread protections only when ready to install.
Maintenance and Conservation- Store couplings in a well-ventilated area.
Important Recommendations- Ensure axial alignment during coupling and decoupling.
Technical Data Includes detailed tables of pressure drop and flow rates.
Technical Specifications Material: V4a = AISI 316, Sealings from FPM, Back-up Ring from PTFE.
Pressure and Flow Rate Pressure ratings (PN) and flow rates specified for different coupling sizes.
Quick Disconnect Screw Couplings Designed for easy connection and disconnection under pressure-free conditions.
Flat-Face Quick Release Couplings Designed to minimize fluid loss and air inclusion during connection.
High Pressure Screw Couplings Can be connected under residual pressure.
Accessories Various dust protection accessories available.
Technical Specifications Material: V4a (AISI 316) with FPM seals and PTFE back-up rings.
Pressure Handling Residual pressure limits for connecting and disconnecting specified.
Accessories for High Pressure Screw Couplings Includes aluminum dust protection and dust plugs.
General Recommendations for Tubes and Tube Bends Seamless, cold-drawn tubes and welded tubes recommended.
Material Specifications Details on steel types, conditions, tests, certificates, and tolerances.
Hydraulic and PTFE Hoses Installation Instructions Proper installation increases hose lifespan.
Length Determination of Hose Assemblies Calculation of hose assembly lengths outlined.
Length Tolerances Specifies length tolerances for installed hose assemblies.
Hose Assembly Measurements Instructions for determining the angle of hose assemblies.
Thermoplastic Hoses (R7 and R8) Specifications for R7 and R8 thermoplastic hoses detailed.
PTFE Hoses Details for PTFE hoses include size, weight, and maximum working pressure.
Contact Information PH Industrie-Hydraulik GmbH & Co. KG's contact details provided.