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Fine Grinding and Polishing Tools

Fine Grinding and Polishing Tools
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Fine Grinding and Polishing Tools

Product catalog summary
Overview: The document is a 2007 catalog detailing fine grinding and polishing tools, organized by operation type and finishing step. It includes products like fiber discs, abrasive belts, and polishing tools, each designed for specific grinding and polishing applications.
Specifications: Detailed specifications for each tool are provided, including dimensions, grit sizes, and maximum RPMs. Tools are categorized by abrasive material, such as Aluminum Oxide, Zirconia Alumina, and Ceramic Oxide, each offering different performance characteristics.
Procedures: Recommended tool usage is outlined, emphasizing the need for backing pads and safety equipment like goggles and ear protection. The document specifies suitable materials for each tool, such as steel, stainless steel, non-ferrous metals, and high-temperature materials.
Recommendations: For optimal performance, specific tools should be used with high-powered angle grinders. The importance of selecting the correct backing pad is highlighted, along with safety recommendations like avoiding wet grinding and ensuring proper tool mounting.
Key Data from Tables: Tables list tools with corresponding grit numbers, dimensions, and maximum RPMs, indicating suitability for different material groups using symbols for recommended applications.
Critical Information: The catalog emphasizes the advantages of PFERD tools, such as long tool life, high stock removal rates, and uniform surface finishes. Selecting the right tool for specific applications is crucial for achieving the best results.
Mounting Systems: Two types of mounting systems for COMBIDISC® tools are described: Type CDR with a plastic thread and Type CD with a metal thread, compatible with systems like Roloc™ and Lockit.
Safety Recommendations: Users are advised to wear protective goggles, gloves, and ear protection, and to observe all safety recommendations during operation.
Recommended Peripheral Speeds: A speed chart specifies recommended peripheral speeds for various materials like steel, stainless steel, and non-ferrous metals.
COMBIDISC® Tools and Applications: Suitable for a wide range of surface finishing applications, from coarse grinding to mirror polishing. Specific tools and abrasive discs are recommended for different materials and tasks.
Backing Pads: Available in soft, medium, and hard grades, each suitable for different types of COMBIDISC® tools. The flexibility of the backing pads affects grinding performance.
Abrasive Discs: Various types of abrasive discs are detailed, including Aluminum Oxide A, A-FLEX, A-PLUS, A-FORTE, A-INOX-FORTE, Zirconia Alumina Z, Silicon Carbide SiC, and Ceramic Oxide CO, each suited for specific materials and applications.
Non-Woven Discs: Used for ultra-fine surface and contour grinding, with recommendations for improving surface finish and tool life by adding grinding oil or water.
Mini-POLIFAN® Discs: Designed for general-purpose coarse grinding and weld dressing in hard-to-reach areas, available in Aluminum Oxide A and Zirconia Alumina Z variants.
COMBIDISC® Grinding Tools: Include textile discs, felt discs, and POLICLEAN® discs for various applications such as polishing, coarse grinding, and surface conditioning.
COMBIDISC® Sets: Available in 2” or 3” diameters, including a variety of coated abrasive and non-woven discs for product testing and introduction.
POLIVLIES® Hook & Loop Discs: Used for surface conditioning, easy to change due to their hook and loop attachment system.
Flap Wheels: Unmounted flap wheels offer high flexibility and stock removal, suitable for fine grinding and surface pattern production.
POLIFLAP® Wheels: Consist of abrasive and rubber flaps for flexible grinding, used for surface texture restoration and fine grinding of contours.
Flap Wheels: High flexibility, aggressive stock removal, uniform wear, and close edge workability. Suitable for fine-grinding in tool making and finishing non-ferrous metals.
Mounted Flap Wheels: Available in various sizes and grit numbers, suitable for different materials.
Abrasive Spiral Bands: Reusable drum holders, high stock removal, and aggressive action. Suitable for weld dressing and fine grinding.
POLIROLL® Cartridge Rolls: Ideal for confined areas, good stock removal, and easy tool replacement. Suitable for deburring and fillet weld dressing.
POLINOX® and POLICLEAN® Tools: Used for surface conditioning, cleaning, deburring, and finishing of various materials. Made with abrasive impregnated nylon filament, offering flexibility and cool-grinding properties.
Recommendations for Use: Optimal performance at specific peripheral speeds, suitable drive systems include flexible shafts and electric or air-powered straight grinders.
Safety Notes: Adhere to RPM limits and wear protective gear.
Accessories: Arbors and flanges for mounting flap wheels and POLINOX® wheels, high-strength masking tape for surface protection, and ABRACLEAN® cleaning stick for maintaining abrasive tools.
POLICLEAN® and Poliflex® Tools: Focus on applications, safety guidelines, and technical parameters. Suitable for general-purpose peripheral grinding and fine-grinding and polishing.
Polishing Tools: Include felt tools for high-gloss polishing and cloth rings for diverse applications. Suitable for polishing complex geometries.
Felt Tools: Used with diamond polishing pastes, with specific RPM limits for safety. Brass impregnated felt points enhance stock removal.
Felt Points: Available in various shapes for different polishing tasks, with recommended and maximum RPMs provided.
Felt Wheels: Used for peripheral polishing, with brass impregnated options for increased stock removal.
Cloth Rings: Available in four types for pre-polishing and high-gloss tasks, with specific peripheral speeds recommended.
Abrasive Belts: Suitable for diverse materials, with recommendations for use, safety instructions, and troubleshooting tips provided.
POLIVLIES® Hand Pads: Designed for light manual grinding, deburring, and cleaning on various materials. Available in different abrasive types: Aluminum Oxide (A) and Silicon Carbide (C).
Applications: Used for light deburring, corrosion removal, cleaning in tool and mold-making, and fine grinding of stainless steel.
Recommendations: Suitable for both dry and wet grinding. Pads come in various colors indicating their specific use.
Abrasive Rolls: Shop rolls used in workshops for grinding, cleaning, and polishing. Available in light, flexible, and heavy-duty options.
Shop Roll Holders: Two types of holders available for convenient storage, suitable for various roll widths and prepared for wall mounting.
Screen Rolls: Made from silicon carbide, resistant to loading, suitable for a variety of materials.
Contact Information: PFERD INC., located in Leominster, MA, provides these products with quality certification according to EN ISO 9001.
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Catalog excerpts

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.