Overview of POLIFAN® Flap Discs:
PFERD offers a variety of POLIFAN® flap discs for abrasive grinding applications, categorized into three main product lines: Universal Line PS-FORTE, Performance Line SG-ELASTIC, and Special/High-Performance Line SG-PLUS. Each line is designed for specific uses, ranging from general-purpose to specialized industrial applications.
Product Lines and Applications:- Universal Line PS-FORTE: Versatile for general-purpose use in industry, trades, and DIY projects, suitable for materials like steels, INOX, and aluminum.
- Performance Line SG-ELASTIC: Ideal for professional use in demanding grinding tasks, with special-purpose versions for materials like INOX and non-ferrous metals.
- Special/High-Performance Line SG-PLUS: Tailored for high-performance industrial applications.
Material Compatibility and Abrasives:
Flap discs are compatible with materials such as steels, INOX, aluminum, masonry, wood, and plastics, using abrasives like Aluminum Oxide, Zirconia Alumina, Silicon Carbide, and Ceramic Oxide.
Selection and Usage Recommendations:
Choosing the right tool for the application is crucial for cost-efficiency. Guidelines are provided based on material type, power tool output, and tasks like surface grinding or edge finishing. High-powered angle grinders are recommended for optimal stock removal rates.
Safety and Standards:
PFERD emphasizes safety and compliance with standards such as ANSI, DIN, EN, and ISO. Users should follow safety recommendations, including wearing protective gear and adhering to maximum operating speeds.
Technical Specifications:
Specifications include dimensions, grit sizes, and maximum RPMs, with ordering instructions and color coding for easy identification of the appropriate disc.
Specifications: Flap discs are categorized into types like SG-ZIRKON, SG-ZIRKON-COMPACT, SG-A-COOL, SG-SIC, and others, with details on diameter, thickness, grit size, arbor hole specifications, and maximum RPM. Available in flat (PFF - Type 27) and conical (PFC - Type 29) shapes.
Materials and Applications: Designed for materials like steel, stainless steel (INOX), aluminum, non-ferrous metals, titanium, fiberglass, plastics, and masonry, suitable for weld dressing, edge finishing, surface grinding, and fillet weld finishing.
Performance and Recommendations: High-performance abrasive grains like zirconia alumina and silicon carbide offer maximum efficiency and extended service life. High-powered angle grinders are recommended for demanding applications.
Key Features: Some discs feature COOLFLAP® for reduced thermal stress and designs for flexible grinding in difficult areas. INOX-rated discs are free of iron, sulfur, and chlorinated fillers, suitable for stainless steel.
Product Lines:- SGP-Z-POWER: High-performance alumina abrasive for grinders.
- SGP-CO-COOL: Ceramic grain discs for cool grinding on materials with poor thermal conductivity.
- POLIFAN® Flap Discs: Available in various grit sizes for applications like weld dressing and surface grinding.
- COMBIDISC® Mini-POLIFAN®: Mini discs for high stock removal in hard-to-reach areas.
- POLIVLIES® Flap Discs: Non-woven discs for fine grinding and finishing on stainless steel.
Recommendations: Emphasizes correct speed and pressure for optimal results, highlighting the self-sharpening action of ceramic grains and benefits of high-powered grinders.
Customization: Customized product versions are available for specific applications, including special abrasives and increased density or coarse grains.
Accessories: The ABRACLEAN® Cleaning Stick is recommended for cleaning loaded abrasive tools, ensuring prolonged tool life and efficiency.
Safety Notes: Users should adhere to maximum operating speeds and use protective equipment like goggles.
Contact Information: PFERD INC. provides contact details for further inquiries and orders.