Vacu² - Multi-Stage Vacuum Process - 10 Pages

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Vacu² - Multi-Stage Vacuum Process

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Multi-Stage Vacuum Process. Innovative Solutions for Reliable and Efficient Die Casting.

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Multi-Stage Vacuum Process. Innovative Solutions for Reliable and Efficient Die Casting. Two stages – One system: Exact. Fast. Efficient. The purpose of vacuum in a die casting system is to evacuate a given volume of air from the mold cavity and the shot sleeve within the shortest possible period of time. This avoids air inclusions in the castings. In our new Vacu2 multi-stage vacuum process, the shot sleeve and mold cavity are evacuated in two stages. During the first stage, the air is extracted directly from the shot sleeve via a wide cross-section line. This enables the desired pressure...

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Customer benefits Better vacuum leads to optimum quality Reliable process monitoring reduces the rejection rate Faster process optimization and savings in the mold design and the vent valves reduce your costs

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Multi-Stage Vacuum Process. Innovative Solutions for Reliable and Efficient Die Casting. Two versions for your applications The Pfeiffer Vacuum multi-stage vacuum process is available in Vacu2 and Vacu2 eco versions: The Vacu2 version is designed for applications with a clamping force of more than 750 metric tons. It ensures that the vacuum needed is obtained quickly and reliably and is of a high quality. Vacu2 eco is suitable for die casting units with a clamping force of up to 750 metric tons. It has a highly efficient suction volume and uses very little energy. It achieves considerable...

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Comparison of vacuum processes Conventional vacuum process Desired pressure Pressure (< 50 mbar) in the mold cavity cannot be achieved during the short period available Pressure in the mold cavity is reliably achieved and maintained › Avoiding air inclusions Process control Ineffective process control: Impossible to determine the pressure in the mold cavity Effective process control: Precise determination of the pressure in the mold cavity › Reproducible processes Vent valves Employment of complicated, failure-prone, expensive vent valves to extract air from the mold cavity for as long as...

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Multi-Stage Vacuum Process. Innovative Solutions for Reliable and Efficient Die Casting. For die casting units with a clamping force > 750 metric tons Recipient concept used ideally matches the requirements of large die casting units Quickly and reliably reaches and maintains the desired pressure in the mold cavity during the first stage Prevents air inclusions Trouble-free, cost-effective operation due to low maintenance costs Reduces rejects through reliable process control and high reproducibility Technical data Achievable ultimate pressure in buffer recipient Electrical connection data...

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Multi-Stage Vacuum Process. Innovative Solutions for Reliable and Efficient Die Casting. For die casting units with a clamping force < 750 metric tons Highly cost-effective with the great efficiency it offers in terms of suction volume and low energy consumption Recipient concept used ideally matches small chamber and mold volumes High-resolution 15“ Siemens touchscreen display, fully integrated in a compact control cabinet Optimized duct volume for evacuating small-volume molds Maintenance-friendly system design and high production control through proven and reliable technology Optimal...

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Vacuum solutions from a single source Pfeiffer Vacuum stands for innovative and custom vacuum solutions worldwide, technological perfection, competent advice and reliable service. Complete range of products From a single component to complex systems: We are the only supplier of vacuum technology that provides a complete product portfolio. Competence in theory and practice Are you looking for a perfect vacuum solution? Please contact us: Pfeiffer Vacuum GmbH Headquarters · Germany T +49 6441 802-0 info@pfeiffer-vacuum.de All data subject to change without prior notice. PA 0074 PEN (June...

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