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Turbopumps - The optimal solution for your high vacuum application

Turbopumps - The optimal solution for your high vacuum application
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Turbopumps - The optimal solution for your high vacuum application

Product catalog summary
Introduction to Turbopumps
Turbopumps are kinetic vacuum pumps that transfer gases from the inlet to the exhaust using momentum transfer. They consist of a multi-stage rotor with rotating bladed disks and stators that redirect gas flow, creating a pumping effect. The concept was introduced by Dr. Willi Becker in 1958.
Pumping Speed and Compression Ratio
The performance of turbopumps is defined by their pumping speed and compression ratio, which vary with the type of gas. These parameters determine the pump's efficiency in evacuating gas and maintaining a vacuum chamber.
Bearing Technologies
Pfeiffer Vacuum uses two main bearing technologies: hybrid bearing suspension and 5-axis magnetically levitated suspension. The hybrid system combines a permanent magnetic bearing with a ceramic ball bearing for high reliability and shock resistance. The magnetically levitated system uses electromagnets and digital control for maintenance-free operation and low vibration.
Drive Electronics and Controllers
Drive electronics ensure the safe operation of the motor and rotor position in magnetically levitated pumps. Various controllers support different power supplies and communication protocols like RS-485, Profibus, and EtherCat.
Pfeiffer Vacuum Turbopump Series
Pfeiffer Vacuum offers a range of turbopumps for different applications:
  • HiPace 10 – 800: Hybrid bearing pumps with high compression for light gases, suitable for high vacuum applications.
  • HiPace 300 – 800 M: Magnetically levitated pumps with low vibration, ideal for sensitive applications.
  • HiPace 1200 – 2800: Robust hybrid bearing pumps for harsh environments, offering high compression and resistance to process deposition.
  • ATH 500 – 3200 M: Magnetically levitated pumps for semiconductor and manufacturing processes, providing high throughput and chemical resistance.
Special Features and Benefits
The HiPace series includes patented laser balancing technology for low vibration and noise, making them suitable for precision applications. The pumps are designed for flexible mounting orientation and offer features like radiation resistance and temperature management systems.
Conclusion
Pfeiffer Vacuum's turbopumps provide reliable and efficient solutions for various high vacuum applications, with options tailored to specific industry needs, ensuring high performance and durability.
Overview: The document provides a comprehensive overview of Pfeiffer Vacuum's range of vacuum technology products, focusing on turbopumps, mass spectrometers, and related equipment. It highlights the features, applications, and benefits of various models designed for different industrial and scientific applications.
Key Sections:
1. Turbopumps:
  • ATH-M and ATP-M Versions: Available in heated and non-heated versions. The ATH-M is suitable for industrial applications with high flow requirements, while the ATP-M is designed for ultra-high vacuum processes.
  • HiPace Series: Includes models like HiPace 10, 300 H, and 700 H, offering high compression ratios and ultimate pressures suitable for light gases and extreme ultra-high vacuum applications.
  • SplitFlow Technology: Allows multiple turbopumps in a single package, beneficial for mass spectrometry and other analytical instrumentation.
2. Mass Spectrometers:
  • PrismaPro: Quadrupole mass spectrometers with high measurement speed and stability, suitable for qualitative gas analysis in high-vacuum chambers.
3. Pumping Stations:
  • HiCube Series: Includes Classic, Pro, and Eco models, offering modular configurations with various turbopumps and backing pumps for different volume requirements.
4. Additional Products:
  • Diaphragm Pumps: MVP 010 DC offers dry and oil-free operation with a long service life.
  • Leak Detectors: ASM 390 provides fast and accurate leak testing with high maneuverability.
  • Valves and Gauges: Includes 3-position pendulum valves and combination gauges like MPT 200 for robust vacuum system operations.
5. Applications:
  • Semiconductor Fabrication: High throughput turbopumps like ATH 2804 MT are designed for harsh etch processes.
  • Coating Applications: Solutions for thin film vacuum coatings, requiring reliable industrial pumps.
  • Energy Storage: HiPace 300 turbopumps are used in flywheel energy storage systems to minimize friction losses.
Conclusion: Pfeiffer Vacuum offers a diverse range of vacuum solutions tailored to meet the needs of various industries, emphasizing reliability, efficiency, and adaptability in their product designs.
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Catalog excerpts

Turbopumps - The optimal solution for your high vacuum application-1

Turbopumps The optimal solution for your high vacuum application

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Turbopumps - The optimal solution for your high vacuum application-2

Turbopumps Design and operating principle of turbopumps Origin The idea of turbomolecular pumps goes back to the Pfeiffer Vacuum engineer Dr. Willi Becker, who invented the first turbomolecular pump in 1958. This is the ancestor of today’s turbopumps. Technology Turbopumps belong to the category of kinetic vacuum pumps, which means that gases are moved from the inlet to the exhaust by momentum transfer. The design is that of a turbine: a multi-stage rotor with rotating bladed disks. Stators with similar geometries are mirrored between the spinning rotor disks. Rotor: Superposistion with blade...

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Turbopumps - The optimal solution for your high vacuum application-3

Pumping speed and compression ratio The two main characteristics that define a turbopump are its pumping speed and compression ratio. The pumping speed describes the ability of the pump to evacuate the volumetric flow, whether it is just the chamber volume or a constant gas flow. The compression ratio is the ability of the pump to work in conjunction with the roughing pump to keep molecules out of the vacuum chamber. Both of these characteristics depend on the gas type. Turbo drag pump nitrogen Classic turbopump nitrogen 10 8 10 7   Turbo drag pump hydrogen Classic turbopump hydrogen Compression...

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Turbopumps - The optimal solution for your high vacuum application-4

Turbopumps Bearing technologies Suspension Pfeiffer Vacuum is using two most reliable design features. The hybrid bearing suspesion consiting of a permanent magnet bearing at the high vacuum side of the turbine and a ceramic ballbearing at the exhaust of the pumps. The second concept uses a 5-axis actively controlled magnetic bearing design. Permanent magnetic bearing Safety bearing Rotor shaft Ceramic ball bearing Hybrid bearing suspension The hybrid bearing suspension was invented by Pfeiffer Vacuum more than 40 years ago. It consists of a permanent magnetic bearing and a ceramic ball bearing....

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Turbopumps - The optimal solution for your high vacuum application-5

Upper safety bearing Upper radial bearing Rotor shaft Lower radial bearing Upper axial bearing Lower safety bearing Lower axial bearing 5-axis active magnetically levitated suspension Turbopumps can also work with a 5-axis active magnetically levitated suspension. The rotor is levitated through digital electronic control and electromagnets. The 5-axis position of the turbo rotor is continuously monitored and readjusted in real time. The magnetic bearing allows the rotor to spin freely in its true axis of inertia, which can differ from the geometric center of the rotor. This counteracts the imbalance...

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Turbopumps - The optimal solution for your high vacuum application-6

Turbopumps The optimal solution for your high vacuum application Drive electronics & controllers Drive electronics are mainly responsible for the safe operation of the high-speed motor drive rotation. In magnetically levitated pumps, the electronics package must also monitor and ensure the proper rotor position and control the active electromagnets. There are different controllers available which can either be mounted directly to the pump or installed as an external rack. Some controllers have internal power supplies so that they can be used with 90 – 240 V AC while smaller controllers can be...

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Turbopumps - The optimal solution for your high vacuum application-7

Pfeiffer Vacuum turbopump series and specifications: Pfeiffer Vacuum offers a comprehensive portfolio with all types of turbopumps. Our mature product line has many variations which enables us to provide our customers with the optimal product solution for their vacuum application. HiPace 10 – 800; HiPace Plus ■ Hybrid bearing turbopumps in the pumping speed class of 10 to 800 l/s ■ Best size to performance ratio ■ High compression for light gases (especially H series) ■ Compact yet robust design ■ High reliability ■ Different product versions providing optimal solutions for differnt process requirements...

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Turbopumps - The optimal solution for your high vacuum application-8

HiPace® 10 – 800 The optimal solution for your high vacuum application in the pumping speed class from 10 to 800 l/s High gas throughput and high pumping speed Your added value Highest reliability due to robust design and proven bearing system HiPace turbomolecular pumps are reliable, robust and suitable for many vacuum solutions. Their high compression ratio for light gases is ideal for high vacuum applications. A large selection of standard accessories and communications completes the HiPace portfolio. Pfeiffer Vacuum also offers application specific solutions with pumping speeds from 10 to...

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Turbopumps - The optimal solution for your high vacuum application-9

Maximum availability due to on-site bearing change Maximum precision thanks to patented Laser Balancing technology Minimum space requirement due to compact design Flexible use due to arbitrary mounting orientation1) 1) Specific product versions for different applications: HiPace The standard HiPace turbopump has a compound rotor containing both turbine blades and a holweck drag stage. It provides a good combination of gas throughput and compression ratio. It is ideal for the most common vacuum applications. HiPace H The HiPace 300 H and HiPace 700 H turbomolecular pumps are the ultimate high...

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Turbopumps - The optimal solution for your high vacuum application-10

HiPace® 300 – 800 M Compact turbopumps with magnetic bearings in the pumping speed class from 300 to 800 l/s High gas throughput for all process gases Your added value Reliable due to excellent long-term stability The turbopumps of the HiPace M series are equipped with a 5-axis magnetically levitated suspension. They are designed for general high vacuum applications and therefore contain compound rotors. The completely oil-free magnetic suspension virtually eliminates the need for maintenance and any possibility for contamination. For vibration sensitive applications, the HiPace M has an extremely...

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Turbopumps - The optimal solution for your high vacuum application-11

Clean vacuum due to lubricant-free magnetic bearing Low vibration and low magnetic stray field Durable due to automatic unbalance compensation Easy installation Flexible use due to arbitrary mounting orientation Hybrid rotor Drive electronics TM 700 with interface panel 5 axis magnetig bearing Holweck stage Integrated water cooling Please find further details and technical data here

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