Know-how book (Part 2)

Know-how book (Part 2)
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Know-how book (Part 2)

Product catalog summary
Introduction to Vacuum Technology
  • Definition and Overview: Vacuum is defined as a state where pressure is below atmospheric levels, with applications in various fields. The document explains pressure changes with altitude using the barometric formula.
  • Fundamentals: Key concepts include pressure measurement, partial pressure in gas mixtures, and categorization of vacuum into different pressure ranges.
  • Vacuum Pumps and Gauges: Discusses types of vacuum pumps and gauges, their operating ranges, and applications.
  • Total Pressure Measurement: Outlines direct and indirect measurement methods and their applications.
  • Mass Spectrometers and Residual Gas Analysis: Explains principles of mass spectrometers and leak detection techniques.
  • Contamination Management: Discusses contamination types and solutions, focusing on surface molecular contamination.
Basic Calculations
  • General Calculations: Methods for dimensioning vacuum systems, including pump sizes and pressure management.
  • Piping Conductivities: Explains laminar and molecular conductance.
Mechanical Components in Vacuum
  • Materials: Discusses materials like stainless steel and sealing materials.
  • Connections: Covers welding, brazing, and flange connections.
  • Vacuum Chambers: Focuses on processing surfaces and cleaning.
  • Components and Feedthroughs: Includes hoses, viewports, and feedthroughs.
  • Valves: Describes various valve types and their control mechanisms.
  • Manipulators and Mechanical Feedthroughs: Discusses operating principles and technical characteristics.
Vacuum Generation
  • Vacuum Pumps: Classification and working principles of various pumps.
  • Pumping Speed and Throughput: Details on ultimate pressure, base pressure, and gas ballast.
  • Specific Pump Types: Design and applications for each pump type.
Vacuum Measuring Equipment
  • Fundamentals: Introduction to vacuum measurement basics.
Specifications and Procedures
  • Specifications: Key parameters for vacuum systems, including temperature and pressure.
  • Procedures: Outlines processes for evacuating systems and selecting pumps.
  • Calculations: Provides formulas for various vacuum-related calculations.
  • Recommendations: Suggests best practices for vacuum system operation.
Materials and Mechanical Components
  • Specifications and Material Properties: Discusses properties of materials like aluminum and sealing materials.
  • Sealing Materials: Covers elastomer and metal seals.
  • Connection Techniques: Describes welding and brazing methods.
  • Surface Treatment and Joining Techniques: Discusses surface processing and flange connections.
Vacuum Chambers and Components
  • Vacuum Chambers: Design and testing considerations.
  • Surface Processing: Techniques for minimizing surface roughness.
  • Cleaning Procedures: Multi-step cleaning process for vacuum components.
  • Components and Feedthroughs: Assembly and design considerations for vacuum systems.
Electrical Insulation and Feedthroughs
  • Electrical Insulation: Importance of maintaining ampacity and preventing gas discharges.
  • Valves in Vacuum Systems: Requirements and types of valves for vacuum systems.
  • Manipulators and Mechanical Feedthroughs: Design and operating principles for vacuum manipulators.
Vacuum Pumps
  • Specifications and Definitions: Key terms like ultimate pressure and compression ratio.
  • Rotary Vane Vacuum Pumps: Design, operation, and applications.
  • Performance Data: Overview of various pump models and their specifications.
Mass Spectrometers and Residual Gas Analysis
  • Quadrupole Mass Filter: Principles and operation of mass filters.
  • Ion Sources: Types and applications of ion sources in mass spectrometry.
  • Detectors: Types of detectors used in mass spectrometry.
Leak Detection
  • Calibration and Measurement: Importance of calibrating leak detectors.
  • Local and Integral Leak Detection: Methods for identifying and measuring leaks.
  • Helium Leak Detection: Calibration and operational tips for helium leak detectors.
Contamination Management Solutions
  • Airborne Molecular Contamination (AMC): Impact and management of AMCs in semiconductor manufacturing.
  • Managing Surface Molecular Contamination: Strategies for preventing defects from AMCs.
See more

Catalog excerpts

Know-how book (Part 2)-1

A PASSION FOR PERFECTION PFEIFFER ^^VACUUM

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Know-how book (Part 2)-3

2 Vacuum Technology and Know how / Contents Vacuum Technology and Know how 1 Introduction to vacuum technology 1.1 General Definition of vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 General gas equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Molecular number density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Thermal velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Know-how book (Part 2)-4

2 Vacuum Technology and Know how / Contents 3.3.1 Non-detachable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1.1 Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1.2 Brazing, fusing and metalizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Detachable flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2.1 O-Ring seals and grooves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Know-how book (Part 2)-5

2 Vacuum Technology and Know how / Contents 4.2 Rotary vane vacuum pumps 4.2.1 Design / Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Portfolio overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3.1 Single-stage rotary vane vacuum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3.2 Two-stage rotary vane vacuum pumps . . . . ....

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Know-how book (Part 2)-6

2 Vacuum Technology and Know how / Contents 4.9.1 Design / Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.1.1 Turbomolecular pump operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.1.2 Holweck stage operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.1.3 Turbopump performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Know-how book (Part 2)-7

2 Vacuum Technology and Know how / Contents Contents 7 Leak detection 7.2 Leak detection with tracer gases 119 7.3.2 Comparison of test results with leak detector and 7.5 Industrial leak testing 125 8 Contamination management solutions 8.4 From surface molecular contamination (SMC) to defects 128 www.pfeiffer-vacuum.com PFEIFFER^-MCUUM Part 2 / Page 7

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Know-how book (Part 2)-8

BACKING VACUUM Low Vacuum Medium Vacuum Pressure Molecules Mean in 1 cm 3 free path (mbar) Operating ranges of major Vacuum pumps Vacuum gauges Typical vacuum applications Nothern lights Visible interstellar gas nebula Between Earth and Moon Electron microscopy – Nuclear physics – Plasma physics – High energy physics Particle accelerators – Storage rings Cern ion trap Thin layers Space simulation – Cryogenic research Freeze drying – Packaging industry Degasing, casting, dry vacuum smelting (super-pure metals) Incandescent lamp manufacturing Electronic tubes Mechanical + capacitive measurement...

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Know-how book (Part 2)-9

1.1 General 1.1.1 Vacuum – Definition A vacuum is defined colloquially as the state encountered in a room at pressures below atmospheric pressure. These pressures can be generated by gases or vapors that are evenly distributed over the room. The standard definition of vacuum is “the state of a gas at which its pressure in a vessel and therefore its particle density is lower than that of the ambient surrounding atmosphere or in which the pressure of the gas is lower than 300 mbar, i. e. lower than the pressure of the atmosphere on the Earth’s surface.“ [2] 1.1.2 Overview of vacuum The significance...

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Know-how book (Part 2)-10

Introduction to vacuum technology 2 Vacuum Technology and Know how / Introduction to vacuum technology In practice, it is very rare that only one gas is available. Mixtures of different gases are much more common. Each single component of these gases will exert a specific pressure that can be measured independently of the other components. This pressure exerted by the various components is called partial pressure. In ideal gases, the partial pressures of the various components add up to the total pressure and do not interfere with each other. The sum of all partial pressures equals the total...

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Know-how book (Part 2)-11

In space, depending on the proximity to galaxies, pressures of under 10-18 hPa prevail. On Earth, technically generated pressures of less than 10-16 hPa have been reported. The range of atmospheric pressure down to 10-16 hPa covers 19 decimal powers. Specifically adapted types of vacuum generation and measurement for the pressure range result in subdivisions of the various pressure ranges as shown in Table 1.2. The unit for measuring pressure is the pascal. This unit was named after the French mathematician, physicist, writer and philosopher Blaise Pascal (1623 – 1662). According to Formula 1-3,...

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Know-how book (Part 2)-12

Introduction to vacuum technology 2 Vacuum Technology and Know how / Introduction to vacuum technology 1.2.3 Molecular number density As can be seen from Formula 1-7 and Formula 1-8 pressure is proportional to particle number density. Due to the high number of particles per unit of volume at standard conditions, it follows that at a pressure of 10-12 hPa, for example, 26,500 molecules per cm³ will still be present. This is why it is not possible to speak of a void, or nothingness, even under ultra-high vacuum. In space it is increasingly ineffective at extremely low pressures to express pressure...

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Know-how book (Part 2)-13

Chemical Symbol The relation between molecular number density and the mean free path is shown in a graph in Figure 1.5. Water vapor Carbon monoxide Carbon dioxide Hydrogen chloride Table 1.5: Mean free path of selected gases at 273.15K [10] Using the values from Table 1.5 we now estimate the mean free path of a nitrogen molecule at various pressures: Pressure [Pa] Pressure [hPa] Mean free path [m] Molecular number density [cm-3] Figure 1.5: Molecular number density (red, right-hand y axis) and mean free path (blue, left-hand y axis) for nitrogen at a temperature of 273.15 K Mean free path [m]...

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