Sewing solutions for processing Airbags Nählösungen für die Airbagfertigung 1
Open the catalog to page 1When manufacturing airbags (functional and safety-relevant seams), the manufacturers (car manufacturers and automotive suppliers) count on the performance, quality and process reliability of KSL airbag solutions. The customer list at KSL reads like a „Who is Who“ of the automotive industry featuring prestigious brands from all continents. The manufacturers demand solutions with customized individual and process reliable controlled applications that ensure maximum reproduction of their airbags. With KSL, the customer‘s individual requirements are already recorded in the project phase and consistently...
Open the catalog to page 2CNC Headbag sewing unit with turning head Headbag-, curtain-, window airbags all seams, with rotating sewing head, preferably for 2-needle applications CNC Sewing unit with turning head all seams, with rotating sewing head, preferably for 2-needle applications CNC sewing unit with stationary sewing head Headbag-, curtain-, window airbags all seams, with stationary sewing head for 1-needle applications CNC Sewing unit with stationary sewing head Driver-, passenger airbags inflator- and deflator openings, reinforcement parts and tether tapes Headbag-, curtain-, window airbags application of the...
Open the catalog to page 3Arten von Airbags / Types of airbags Driver Airbags Passenger Airbags Side Airbags Curtain Airbags Knee Airbags Thorax Airbags
Open the catalog to page 5• Headbags, Curtain-Airbags, Window-Airbags • Headbags, Curtain-Airbags, Window-Airbags CNC-Nähanlage mit 360° drehbarem Drehkopf für servo-motorisch gesteuertes Nähen frei-programmierbarer Sicherheits-, Funktions- und dekorativer Nähte. Höchste Nahtqualität durch tangentiale Ausrichtung des Nähkopfes in beliebiger Nährichtung (modularer Maschinenaufbau) Sewing area: 1,600 x 800 mm to 3,500 x 800 mm Stitch type: 1- or 2-needle double lockstitch, or 1- or 2-needle chainstitch (option) Excellent sewing properties due to vertical hook system Stitch length max. 12 mm / Sewing speed: max. 2,800 stitches/min....
Open the catalog to page 7CNC-Nähanlage mit 360° drehbarem Drehkopf für servo-motorisch gesteuertes Nähen frei-programmierbarer Sicherheits-, Funktions- und dekorativer Nähte. Höchste Nahtqualität durch tangentiale Ausrichtung des Nähkopfes in beliebiger Nährichtung (modularer Maschinenaufbau) CNC sewing unit with 360° rotating sewing head for servo-motorically controlled sewing of free programmable safety-, functional- and decorative seams. For highest seam quality by tangential positio-ning of the sewing head in any direction (modular machine concept) All airbags (depending on the size of the airbag several airbags...
Open the catalog to page 9CNC-Nähanlage mit feststehendem Nähkopf für servo-motorisch gesteuertes Nähen frei-programmierbarer Sicherheits-, Funktions- und dekorativer Nähte (modular gestalteter Maschinenaufbau). Nähkopf wählbar: PFAFF 3590, DA M-TYPE oder H-TYPE CNC sewing unit with stationary sewing head for servo-motorically controlled sewing of free programmable safety-, functional- and decorative seams (modular machine design). Sewing head selectable: PFAFF 3590, DA M-Type oder H-Type Curtain airbags (depending on the size of the airbag several airbags can be produced in one template) Sewing of free programmable 2D-geometries...
Open the catalog to page 11CNC-Nähanlage mit feststehendem Nähkopf (KL 300) oder mit 360° drehbarem Drehkopf (KL 301) für servo-motorisch gesteuertes Nähen freiprogrammierbarer Sicherheits-, Funktions- und dekorativer Nähte (modular gestalteter Maschinenaufbau) For all areas of the airbag manufacture Inflator- and deflator openings Sewing around the flange drillings to avoid tearing Sewing on of reinforcement parts and tether tapes Für alle Bereiche in der Airbagfertigung Ein- und Ausströmöffnungen Nähen um die Flanschbohrung zur Verhinderung des Ausreißens Aufnähen von Verstärkungsteilen und Fangbändern • Sewing area:...
Open the catalog to page 13Frei programmierbare CNC-Anlage zum Silikonauftrag auf Airbaggewebe. Die Kopfplatte ist in axialer Richtung verfahrbar, mittels Vakuum wird der obere Teilezuschnitt angehoben und nach dem Silikonauftrag positionsgenau platziert. • Silicone apply on curtain airbags up to 3,500 mm length • Positioning of the cuts with loading aids in the table as well as fixation with vacuum suction unit in the table and the lid • The size of the operating area allows to manufacture several airbags in one work process • Silikonauftrag auf Curtain-Airbags bis 3.500 mm Länge • Positionierung der Zuschnitte mittels...
Open the catalog to page 15• Closing of round driver and passenger airbags • Schließen von runden Fahrer- und Beifahrer-Airbags • Sewing work station in compact design ensures maximum process reliability and repeat accuracy • Standard sewing head (double lock stitch or double chain stitch) • Diameter of the sewing field: 400 mm up to 1,000 mm • Easy exchange of the material fixation • Integrated material withdrawal device • Seam diameter: min. 550 mm, max. 850 mm • Sewing speed: up to max. 3,000 stitches/min. • Touch-Screen panel to enter all relevant product parameters • Automatic, pneumatic thread separator (hot wire)...
Open the catalog to page 17• Closing of the outer seam at passenger-, side- and knee airbags as well as further airbag applications (asymmetrical form) • Schließen der Außennaht an Beifahrer-, Seiten- und Knieairbags sowie weitere Airbag-Applikationen (in asymmetrischer Form) • Transfer- and material fixation unit ensure a reliabe and repeatable work process • Sewing area: from 380 mm up to 1,000 mm • Sewing head selectable: DA 195 (1-, 2- or 3-needle double chainstitch) or DA 767 (1- or 2-needle lockstitch) • Standard sewing machine top, pivot and movable mounted • Automatic material transfer- and discharge system • Easy...
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