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PFAFF INDUSTRIESYSTEME UND MASCHINEN GMBH
PFAFF Industrial General Catalog Industrial 2019

PFAFF Industrial General Catalog Industrial 2019

Product catalog summary

Introduction
The document introduces the DA GROUP, which includes premium brands like DÜRKOPP ADLER, PFAFF Industrial, and KSL, as leaders in seaming technology. The focus is on adapting to trends of individualization and sustainability in the textile industry, emphasizing the need for intelligent automation and optimized production processes.

Key Trends and Solutions
Individualization and sustainability are identified as major trends impacting the textile industry. The DA GROUP offers system solutions that go beyond traditional sewing machines, enabling perfect and productive sewing, lot size 1 production, and significant waste reduction.

M-TYPE DELTA Machines
The M-TYPE DELTA series is highlighted as a perfect assistant for digitized production, offering features like automatic machine adjustments, guided sewing, and reduced training times through video tutorials. These machines are designed for quick integration into QONDAC machine networks, supporting Industry 4.0 initiatives.

Machine Specifications
The document details various industrial sewing machines, including flatbed, post bed, cylinder arm, and chainstitch machines, among others. Each machine type is designed for specific applications, such as upholstery, leather, and automotive industries, with features like integrated material thickness detection and optimized sewing parameters.

Performance Features
Machines like the PFAFF 1245 and DA 1767-180142 are described with specifications such as maximum stitch length, sewing speed, and features like large bobbin capacity and advanced transport systems for handling heavy materials.

Conclusion
The DA GROUP positions itself as a comprehensive partner for various stakeholders in the textile industry, offering not only machines but also consulting and premium services to enhance production efficiency and quality.

Overview: The document provides detailed specifications and features of various M-TYPE sewing machines designed for industrial applications, emphasizing their compatibility with Industry 4.0 technologies. The machines are equipped with advanced digital controls and are suitable for a range of sewing tasks, from heavy-duty to fine materials.

M-TYPE 667 PREMIUM:

Features a horizontal hook for reproducible seams.
Includes a built-on motor with DAC comfort control, compatible with Industry 4.0.
Digitally programmable settings for stitch length, thread tension, and more.
Automatic adjustments based on material thickness and full connectivity via QONDAC.
Applications include home upholstery, room decoration, technical textiles, and leather goods.

M-TYPE 827-M SENSITIVE:

Specializes in fine materials with a needle feed system.
Integrated direct drive with DAC classic control, Industry 4.0 ready.
Optimized for fine sewing materials like car interiors and leather clothing.
Features include automatic thread trimming and pneumatic sewing foot lift.
Performance: Max stitch length 7 mm, max sewing speed 3,800 stitches/min.

M-TYPE 827-M PREMIUM:

Future-oriented technology for fine materials with digitally programmable elements.
Integrated direct drive with DAC comfort control, Industry 4.0 ready.
Automatic machine adjustments and full connectivity via QONDAC.
Available in twin needle version for reproducible sewing operations.

Twin Needle Special Sewing Machines:

Designed for a wide range of applications with excellent seam quality.
Features programmable multi-switch and large clearance under the machine arm.
Automatic presser foot lifting and thread trimming with minimal thread ends.
Applications include curtains, tents, and awnings.
Performance: Max sewing speed 3,800 stitches/min, max stitch length 9 mm.

M-TYPE 867-M ECO:

Equipped with an XXL hook for increased productivity.
Integrated direct drive with DAC eco control.
Powerful feeding system ensures trouble-free material transport.
High sewing foot lift facilitates handling of bulky materials.
Applications include medium-heavy duty sewing operations.
Performance: Max stitch length 12 mm, max sewing speed 3,400 stitches/min.

Overview: The document provides detailed specifications and features of various industrial sewing machines, focusing on their applications, performance features, and technological advancements. The machines are designed for heavy-duty sewing tasks, particularly in upholstery and large-area workpieces.

Specifications and Features:

M-TYPE 867-M CLASSIC Goldline: This model is equipped with an integrated direct drive and networkable DAC classic control, making it Industry 4.0 ready. It features a large clearance for handling large workpieces, a powerful feeding system, and an XXL hook for increased productivity. It supports both single and twin needle configurations.
2546 PLUS Long Arm: A twin needle long arm special sewing machine with unison feed and vertical hook. It offers high stitch quality, ergonomic adjustments, and options for motor-driven edge cutting. It is suitable for assembly and decorative seams in large-area workpieces.
M-TYPE H867 CLASSIC Goldline: Available in reinforced and long arm versions, this machine offers high efficiency with automatic functions like thread trimming and pneumatic sewing foot lift. It supports heavy-duty sewing with a powerful feeding system and optimized hook technology.
PFAFF 2595 PLUS: A single needle postbed sewing machine designed for three-dimensional fabrics in the upholstery industry. It features a large vertical hook for fewer bobbin changes, automatic sewing aids, and options for twin needle configurations.

Applications: The machines are primarily used for assembly and decorative seams in large-area workpieces, medium to heavyweight materials, and three-dimensional fabrics in the upholstery industry. They are designed to handle complex sewing tasks with high efficiency and precision.

Performance Features:

Max stitch length: 12 mm
Max sewing speed: 1,800 to 3,000 stitches/min depending on the model
Thread sizes up to Nm 8/3 max
Needle distances up to 90 mm max
High sewing foot lift up to 25 mm for handling bulky materials

Technological Advancements: The machines incorporate Industry 4.0 readiness with networkable controls, ergonomic design for ease of use, and advanced features like automatic speed adaptation and programmable multi-switches for enhanced productivity.

Overview: The document provides detailed specifications and features of various sewing machines under the M-TYPE 868-M series, designed for home and automotive upholstery. These machines are equipped with advanced technologies for enhanced performance and efficiency.

Specifications:

Top feed stroke: up to 9 mm
Stitch length: up to 12 mm
Maximum speed: 2,600 stitches/min
Thread sizes up to Nm 10/3 max
Needle distances up to 30 mm

Key Features:

Integrated direct drive with DAC control, Industry 4.0 ready
Automatic features such as thread trimmer, backtacking, and pneumatic sewing foot lift
High top feed stroke for sewing over thick spots
Digital programmability for stitch length, thread tension, and sewing foot adjustments
Robust construction for handling extreme thread sizes and thick materials

Performance Enhancements:

Automatic machine adjustments based on material thickness
Creation of complex seam programs with reproducible results
Full connectivity for Industry 4.0 applications
Intuitive user interface for managing sewing parameters

Applications: These machines are suitable for single and twin needle decorative stitching in home and car upholstery, offering excellent stitch patterns and consistent performance even with large stitch lengths and extreme thread sizes.

Specifications:
The document describes various models of the M-TYPE sewing machines, highlighting their features and capabilities. Key specifications include:

Thread sizes up to Nm 10/3.
Maximum stitch length of 9 mm.
Maximum sewing speed of 2,800 stitches per minute.
Needle distances up to 30 mm for certain models.

Procedures and Features:
The machines are equipped with advanced features to enhance sewing efficiency and quality:

Integrated direct drive with networkable DAC control, making them Industry 4.0 ready.
Automatic functions such as thread trimmer, backtacking, and pneumatic sewing foot lift.
Digitally programmable settings for stitch length, thread tension, and sewing foot pressure.
Electronic needle positioning and no requirement for compressed air.

Norms and Standards:
The machines are designed to meet modern industrial standards, with features supporting Industry 4.0 applications. They include network capabilities and intuitive user interfaces for managing sewing parameters.

Recommendations:
The document suggests using these machines for specific applications such as:

Close to the edge topstitching seams in tubular workpieces.
Functional and decorative seams in tubular materials.
Reproducible seams for consistent quality.

Performance and Limitations:
The machines offer high performance with:

Solid thread trimmers reducing thread waste.
High sewing foot lift for handling bulky materials.
Safety clutches to protect against hook damage.

However, the maximum sewing speed is limited to 2,800 stitches per minute, and the machines are optimized for specific thread sizes and stitch lengths.

Overview: The document provides detailed specifications and features of various CNC sewing machines designed for sophisticated security, functional, and decorative seams. These machines are equipped with advanced features to enhance sewing precision and efficiency.

Specifications: The machines offer a maximum stitch length of 12 mm and a sewing speed of up to 2,800 stitches per minute. They are equipped with a 360° rotating head and alternating double transport for multi-directional sewing, ensuring perfect seam results.

Key Features:

Vertical hook system for excellent sewing properties.
Pneumatically liftable sewing head for direct access to any seam position.
Electromagnetic thread trimmer for both upper and lower threads.
Adjustable thread tension via a proportional valve.
Upper thread monitoring via sensor, with automatic machine stop if tension decreases.
Lower thread monitoring by stitch count or photoelectric thread monitor.
Clamping device for sewing template fixation.
Automatic template detection and changer system for overlapping workflow.
Various upgrade options including RFID sensors and barcode scanners.
Optional VISION SYSTEM with up to 4 cameras for enhanced functionality.

Models:

KL 300/301: Offers stationary or rotating sewing head options with sewing areas ranging from 300 x 300 mm to 1,000 x 1,000 mm.
KL 310: Features a stationary sewing head with sewing areas from 1,200 x 800 mm to 3,000 x 1,000 mm.
KL 311: Includes a rotating sewing head with sewing areas from 1,000 x 600 mm to 3,000 x 1,000 mm.
KL 351: A portal CNC sewing unit with a rotating head, offering sewing areas from 300 x 300 mm to 1,000 x 1,000 mm.

Applications: These machines are suitable for demanding security, functional, and decorative sewing tasks, providing high-quality seam results across various applications.

Overview: This document provides detailed specifications and features of various industrial sewing machines, focusing on their applications, performance features, and optional upgrades. The machines are designed for sophisticated security, functional, and decorative seams, with capabilities for handling different material thicknesses and complex sewing tasks.

Specifications and Features:

Stitch Length and Speed: Maximum stitch length is 12 mm, and sewing speed can reach up to 2,800 stitches per minute.
Machine Design: Includes CNC sewing units with rotating heads, capable of multi-directional sewing with excellent seam quality due to vertical hook systems.
Thread Management: Features electromagnetic thread trimmers, adjustable thread tension via proportional valves, and sensors for upper and lower thread monitoring.
Template and Material Handling: Automatic template detection and clamping devices for efficient workflow, with options for RFID sensors and barcode scanners.

Performance Features:

Flexibility: Machines offer high flexibility with adjustable needle bar strokes and large clearance under the machine arm for various material thicknesses.
Precision and Maintenance: Integrated direct drives and automatic lubrication systems ensure precise stitch formation and easy maintenance.
Application Areas: Suitable for assembly seams on heavy-duty fabrics, leather applications, and lining operations without material transitions.

Optional Upgrades: Machines can be enhanced with various options such as RFID detection, barcode scanners, and template changer systems for overlapping workflows.

Conclusion: These industrial sewing machines are equipped with advanced features for high-performance sewing tasks, offering versatility and precision for a wide range of applications in the textile and leather industries.

Specifications and Features:
The document describes various sewing machines designed for specific applications such as shoes, leather goods, and automotive interiors. Key features include a powerful feeding system with wheel feed, needle feed, and driven roller presser, ensuring excellent material feed for different material thicknesses. Automatic functions like thread trimming, roller presser lifting, and automatic back-tacking are highlighted. The machines are equipped with integrated solenoids, eliminating the need for compressed air, and allow for needle changes without tools. A push-button feature for setting reduced stitches at fabric edges is also mentioned.

Performance Parameters:
The machines offer a maximum stitch length of 7 mm and a maximum sewing speed of 3,000 stitches per minute. They are equipped with an integrated direct drive motor with DAC classic control, making them Industry 4.0 ready. The machines ensure precise stitch formation even when changing sewing speeds.

Field of Application:
The machines are suitable for assembly and topstitching seams in shoes, leather goods, and automotive interiors. They are particularly effective for narrow margins and short seams, with options for edge trimming starting at 1.2 mm.

Additional Features:
Some models include an integrated LED light, dimmable, and a panel with multi-function buttons. They offer easy sewing of small, tight radii and simple creation of sewing programs. The machines support universal application for thread sizes 80/3 to 10/3 synthetic, with a second thread tension shiftable.

Specialized Models:
The M-TYPE 887-M CLASSIC is highlighted as a specialist for automotive interiors, featuring a robust edge trimmer and pneumatic automatic functions. It offers a maximum stitch length of 5 mm and a sewing speed of 2,500 stitches per minute. The M-TYPE 884-M is designed for narrow radii, suitable for children's, ballet, and ladies' shoes, with similar performance features.

Conclusion:
The document provides a comprehensive overview of advanced sewing machines tailored for specific industrial applications, emphasizing precision, versatility, and integration with modern control systems.

Specifications:
- Maximum sewing speed: 3,000 stitches per minute.
- Maximum stitch length: 7 mm.
- Clearance under roller presser: 10 mm or 12 mm depending on the model.
- Needle bar stroke: 41 mm.
- Adjustable thread supply: 62 to 66 mm.
- Compatible with highly elastic threads of sizes 80/3 to 15/3 synthetic.

Features:
- Integrated direct drive with networkable DAC classic control and operating panel OP1000, ready for Industry 4.0.
- High precision in stitch formation, even when changing sewing speed.
- Powerful feeding system with wheel feed, needle feed, and driven roller presser for excellent material transport across different material thicknesses.
- Automatic functions include thread trimming, roller presser lifting, and automatic backtacking.
- Easy tool-free change of throat plate, wheel feeder, and needle.
- Push-button for setting reduced stitch length, useful at fabric edges.
- Seam length programming via control panel.
- Electromagnetic controlled functions for thread trimming and presser foot lifting.
- Optional edge trimming mechanism and electronic thread tension.

Field of Application:
- Suitable for assembly and topstitching seams in shoes, leather goods, and automotive interiors.
- Specialized for close-to-the-edge sewing operations and narrow radii.
- Inserting and undertrimming of lining on shoe uppers.

Performance Features:
- Consistent stitch length across machines.
- Reproducible stitch lengths.
- High-quality decorative and securing seams.
- No material perforation due to "stitch in stitch" backtacking.
- Differential feed can be activated during sewing.
- Available in twin needle version.

Overview: The document provides detailed specifications and features of various electronic special sewing machines designed for specific applications such as shoe uppers, leather goods, and automotive interiors. These machines are equipped with advanced features to enhance sewing quality and efficiency.

Specifications: The machines feature three roller presser versions (cross toothed, rubber coated, straight toothed) and sewing kinematics with an increased needle bar stroke of 41 mm. They support highly-flexible threads in sizes 80/3 – 15/3 synthetic. The maximum sewing speed is 3,000 stitches per minute, with stitch lengths varying from 3.6 mm to 7 mm depending on the model.

Key Features: The machines offer top-quality decorative and securing seams with guaranteed "stitch in stitch" backtacking to prevent material perforation. Seam length programming is available via a control panel, and the machines include an easy adjustable thread trimmer for short thread ends. Electromagnetic controlled functions for thread trimming and presser foot lifting are also included.

Performance Enhancements: The machines are equipped with active differential feed, edge trimming mechanisms, and programmable settings for stitch length, thread tension, and presser foot pressure. They are designed for Industry 4.0 applications with integrated direct drive and network-capable control systems.

Applications: These machines are suitable for assembling and topstitching seams in shoes, leather goods, and automotive interiors. They are also capable of handling complex seam programs and ensuring reproducible sewing results.

Advanced Models: The M-TYPE 878-M PREMIUM and M-TYPE 888-M models offer additional features such as automatic machine adjustments based on material thickness detection, step-motor driven roller presser and wheel feed, and disconnectable needle bars for perfect corners without cross-stitches.

Overview: The document provides detailed specifications and features of various industrial sewing machines designed for specific applications such as shoe production, upholstery, and airbag manufacturing. These machines are equipped with advanced technologies to enhance performance, precision, and ease of use.

Specifications and Features:

Integrated Direct Drive: Machines feature a direct drive motor with networkable DAC control, ready for Industry 4.0 integration. They include an operating panel OP1000 and ergonomically arranged controls for disconnectable needle bars.
Stitch Formation and Feeding System: Precise stitch formation is maintained even during speed changes. The feeding system includes wheel feed, needle feed, and driven roller presser, ensuring excellent material feed for varying thicknesses.
Needle Bar Drive System: Robust and switchable, allowing for the processing of thick materials. A switch button is available for setting reduced stitches at fabric edges.
Performance Metrics: Maximum stitch length is 5 mm, and maximum sewing speed is 3,000 stitches per minute.

Field of Application: These machines are primarily used for twin needle decorative seams in shoe production and other industrial sewing operations.

Additional Machine Features:

Thread Trimmer and Edge Trimmer: Some models include a thread trimmer and edge trimmer for efficient handling and precise trimming of materials.
Feeding System: Alternating, differentiable feeding systems ensure smooth sewing results without material shifting, even for difficult-to-feed materials.
High Productivity: Achieved through high sewing speeds, large stitch lengths, and bobbinless chainstitch techniques.
Specialized Machines: Machines like the PFAFF 5483-H are designed for airbag manufacturing, featuring high needle bar stroke and the ability to handle heavy materials.

Performance Features:

Max. stitch length varies from 5 mm to 8 mm depending on the model.
Max. sewing speed ranges from 2,000 to 4,200 stitches per minute.

Conclusion: The document outlines the capabilities of industrial sewing machines tailored for specific applications, emphasizing their advanced features, robust construction, and adaptability to various materials and sewing requirements.

Overview: The document provides detailed specifications and features of various specialized sewing machines designed for specific industrial applications, such as airbag processing, shoe pre-gathering, and mattress sewing. These machines are engineered for high performance, reliability, and adaptability to different materials and sewing requirements.

1. PFAFF 5487 - Airbag Processing Machine:

Designed for heavy-duty fabrics with a 33 mm needle bar stroke.
Features bobbinless chainstitch technology for increased performance and high seam quality.
Capable of processing two different thread sizes in one operation.
Standard equipment includes puller feed and presser foot lift, with options for tape feeder and cutters.
Max stitch length: 2.1 – 6 mm; Max sewing speed: 4,200 stitches/min.

2. 3811 Series - Pre-Gathering Workstations:

Optimized for pre-gathering shoes and upholstery covers.
Features a touch-control panel with SD card reader for intuitive operation.
Automatic machine parameter adjustment based on input lengths.
Edge trimmer available for enhanced material throughput.
Max speed: 3,200 stitches/min; Base stitch length: 2, 3, or 4 mm.

3. 550 Series - Ruffling and Trimming Workstations:

Efficient and reproducible ruffling with innovative motor technology.
Networkable control system ready for Industry 4.0.
High memory capacity for individual ruffling programs.
Precise trimming for further processing of bulky materials.
Max sewing speed: 3,000 stitches/min; Stitch length: 3 to 6 mm.

4. 5622 - Double-Chainstitch Special Machine:

Available in single and multi-needle models with bottom and needle feeds.
Equipped with up to 10 needles, suitable for various seam constructions.
Designed for general sewing operations in curtains, tents, and special applications.
Max speed: 4,200 stitches/min; Needle gauge: 4.8 – 60.0 mm.

5. 5625 - Special Double-Chainstitch Sewing Head:

Designed for sewing units with bottom, needle, and alternating top feed.
Features a high top feed stroke and large sewing foot clearance.
Optimized for mattress applications.
Max sewing speed: 3,500 stitches/min; Max stitch length: 8.5 mm.

6. 5626 - Double-Chainstitch Machine for Heavy Fabrics:

High-quality topstitching operations with unison feed.
Convertible from free-arm to flatbed version.
Suitable for high-quality topstitching in automotive interiors.
Max speed: 4,000 stitches/min; Needle distance: 3.2 to 60 mm.

Overview: The document provides detailed specifications and features of various specialized sewing machines designed for high-quality stitching operations in different industrial applications, such as automotive interiors, leather, airbags, and large-area fabrics.

Machine Specifications:

5626 Model: Designed for high-quality topstitching in automotive interiors, it features a high top feed stroke of up to 7 mm, fabric clearance of 14 mm, and a maximum sewing speed of 4,000 stitches/min. Needle distances range from 3.2 to 60 mm.
5696 Model: A double-needle chainstitch post-bed machine suitable for decorative seams in automotive interiors. It offers a maximum sewing speed of 2,800 stitches/min, with needle distances from 4.8 to 14 mm.
KL 950 ECO: A semi-automatic multi-needle sewing unit for efficient parallel seams on large-area fabrics. It supports a maximum needle distance of 600 mm and a material passage width of 1,200 mm, with a maximum speed of 800 stitches/min.
KL 950 CLASSIC: A fully automatic version of the KL 950, offering customizable stitch patterns and a maximum speed of 1,200 stitches/min. It supports needle distances up to 6,000 mm.
5487-6/41 Model: A double-chainstitch special sewing machine for upholstery parts, featuring a differential top feed for fullness application. It offers a maximum sewing speed of 3,500 stitches/min and a stitch length of 4.5 mm.

Key Features:

High stitch quality and precision for decorative and topstitching operations.
Options for pneumatically actuated seam guides and integrated compressors.
Adjustable top feed systems for handling various material thicknesses.
Programmable controls for seam sections and fullness adjustments.

Applications: These machines are suitable for specialized operations in industries such as automotive, leather, airbags, and tire cords, providing efficient and high-quality stitching solutions for complex materials.

Overview: The document provides detailed specifications and features of the H-TYPE 967 and 969 sewing machines, designed for extreme applications in technical textiles, leather goods, and upholstery production. These machines are equipped with advanced features to handle bulky and thick materials efficiently.

Specifications:

Max Stitch Length: 15 mm for H-TYPE 967, 12 mm for H-TYPE 969.
Max Sewing Speed: 1,250 stitches/min.
Max Sewing Foot Lift: 30 mm, facilitating the handling of bulky workpieces.
Max Alternating Sewing Foot Stroke: 12 mm, allowing safe navigation over varying material thicknesses.
Thread Sizes: Up to Nm 5/3.
Clearance: 1,000 mm width and 225 mm height for H-TYPE 967; 420 mm width and 225 mm height for H-TYPE 969.

Control and Connectivity: Both machines feature a networkable DAC classic control system with an OP1000 operating panel, making them Industry 4.0 ready.

Optional Equipment for Heavy-Duty Applications: Includes improved transport, higher tractive force, and uniform stitch tightening for very thick materials, achievable through a triangular eccentric. This option is available only from the factory and cannot be retrofitted externally.

Field of Application: These machines are suitable for universal sewing operations in the production of technical textiles, leather goods, upholstery, and golf bags.

Performance Features:

Excellent stitch pattern and consistently tight stitches, even with extremely thick threads.
High productivity due to the XL barrel hook, offering 70% larger bobbin capacity compared to standard hooks.
Features like thread trimmer, electropneumatic sewing foot lift, and automatic backtacking enhance operational efficiency.

Field of Application: The document outlines the use of various machines for seaming, cutting, and stacking mattress panels and quilts, as well as industrial welding applications for materials like pond liners and pool covers.

Specifications and Performance Features:

Seaming and Cutting Machines: These machines are designed for seaming and cutting mattress panels and quilts. They feature adjustable sewing units, electronic thread flow controls, and integrated cutting mechanisms. The machines can handle materials with widths ranging from 600 mm to 2,800 mm and lengths from 1,400 mm to 2,200 mm. The maximum sewing speed is 3,000 stitches per minute, with a cycle time of 15 seconds for quilt sizes of 1.30 m x 2.00 m.
Stacking Units: Designed for stacking cut and hemmed mattress plates or quilts, these units can handle a maximum plate size of 2,200 x 2,200 mm and a standard stack height of up to 1,500 mm. They feature automatic stacking with gripping devices and safety light barriers.
Industrial Welding Machines: These machines are capable of welding various thermoplastic materials with a maximum speed of 10 m/min and seam widths of 26.0 mm, 40.0 mm, and 50.0 mm. They offer noiseless and accurate welding with adjustable parameters and digital temperature displays.

Procedures and Recommendations:

For optimal performance, ensure that the machines are set to the correct parameters for the specific material being processed.
Regular maintenance and monitoring of electronic controls and cutting mechanisms are recommended to ensure continuous workflow and high-quality output.

Norms and Standards: The machines are designed to meet industrial standards for efficiency and safety, with features like electronic thread flow monitoring and safety light barriers to ensure reliable operation.

Specifications:
The document describes various programmable ultrasonic and hot-air welding machines, highlighting their specifications and capabilities. The machines operate at an ultrasonic frequency of 35 KHz and offer programmable parameters such as amplitude, speed, and pressure. They are designed for welding thermoplastic materials, laminates, textiles, and non-wovens. The machines feature separate drives for the sonotrode and anvil wheel, allowing for smooth seams or the incorporation of additional fullness.

Procedures:
The machines are equipped with touch screens for easy operation using pictograms. They allow for the programming of individual segments and complete sequences. The control of welding parameters ensures process reliability, with automatic monitoring and constant adjustment of all pre-set or programmed parameters.

Standards and Recommendations:
The machines ensure 100% reproducibility of the welding process and do not require compressed air. They are suitable for a wide range of applications, including assembly welding seams in apparel and non-apparel sectors, such as bullet-proof vests, filters, car covers, and more.

Performance Features:
The machines offer high production speeds, with a maximum speed of 0.5 to 10 m/min, optionally up to 20 m/min. Seam widths range from 1.0 to 10.0 mm, and the machines can handle a maximum clearance of 1,000 mm in long-arm versions. They also feature a variable post system for different applications and exact reproducible nozzle settings.

Applications:
The machines are applicable in various fields, including filter manufacturing, convertible tops, PVC films, protective suits, and more. They are designed for continuous seam sealing and can handle materials like PVC, PU, PE, and PP.

Additional Features:
The document also mentions specific models like the PFAFF 8320-010 and 8320-020, which are hot-wedge and hot-air versions, respectively. The PFAFF 8321 is a heavy-duty version for rubber boats and inflatable objects. The machines offer up to 50 welding recipes that can be stored and retrieved, enhancing productivity and reducing tape usage compared to standard machines.

Specifications and Capabilities:

Local server data storage with network connectivity for up to 1,500 machines.
Encrypted data transmission with real-time and historical machine data visualization.
Creation of digital twins and machine production analysis.
Customizable Key Performance Indicators (KPIs) based on specific requirements.
Digital work plans with editors for individual adaptation.
Guided work processes to reduce procedural complexity.

Installation and Implementation:

Plug & Work system that is independent and can be installed and implemented in a few days.
Completed function modules available.
Consulting, installation, and training services provided.

Service and Support:

Global service technicians for start-up, maintenance, and repair.
Training programs available at centers in Bielefeld, Kaiserslautern, and Lorsch, or on-site.
Helpdesk for technical, spare parts, and application inquiries.
Comprehensive self-service documentation including service videos, spare parts catalogs, and software updates.
Fast and uncomplicated repair and replacement service.

Spare Parts and Precision:

Over 30,000 spare parts in stock with a worldwide network of certified service partners.
Special manufacture of spare parts and accessories available.
Precision-manufactured machine components ensure high quality and efficiency.

Contact Information:

Customer Care Center DA GROUP: Hotline +49 521 925 2525, Fax +49 521 925 2594.
Email contacts for Dürkopp Adler, Pfaff Industriesysteme, and KSL services provided.

Symbols and Equipment:

Industry 4.0 ready with network-capable control via QONDAC.
Standard and optional equipment indicated by gray and light gray icons respectively.
Various sewing machine types and configurations detailed, including flat bed, post bed, and cylinder arm machines with different feed and drive systems.

Catalog excerpts

PFAFF Industrial General Catalog Industrial 2019-1

DURKOPP ADLER

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PFAFF Industrial General Catalog Industrial 2019-2

Welcome to the world of seaming technology Individualisierung und Nachhaltigkeit sind die Megatrends, die die Textilindustrie in den nächsten Jahren immer stärker verändern werden. Der zukünftige Erfolg hängt davon ab, sich möglichst schnell auf die sich schnell verändernde globale Nachfrage, immer kleiner werdende Losgrößen und neue Materialien einzustellen. Dafür braucht es die richtigen Betriebsmittel, intelligente Automation und optimierte, vernetzte Produktionsprozesse. Die DA GROUP mit ihren Premium-Marken DÜRKOPP ADLER, PFAFF Industrial und KSL hat genau dafür die richtigen Antworten....

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PFAFF Industrial General Catalog Industrial 2019-6

M-TYPE DELTA - Ihr perfekter Assistent und Partner fur die digitalisierte Produktion M-TYPE DELTA - Your perfect assistant and partner for digitized production M-TYPE DELTA - Su asistente y socio perfecto para la produccion digitalizada Extrem kurze Umstellungszeit auf neue Arbeits-aufgaben durch automatische und individuelle Einstellung der Maschine auf den Benutzer und den nachsten Arbeitsschritt Gefuhrtes Nahen der Bedienperson fur maximale Qualitat des Nahergebnisses und Vermeidung von Ausschuss Steigerung des Nutzens der Maschine uber die Zeit durch neue Software-Apps und flexibel und schnell...

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PFAFF Industrial General Catalog Industrial 2019-7

M-TYPE DELTA M-TYPE DELTA - Perfekte Nahte fur Polster, Leder und AutomotiveM-TYPE DELTA - Perfect seams for upholstery, leather and automotive M-TYPE DELTA - Costuras perfectas para tapiceria, cuero y automovil ■ Integrierte Materialstarkenerkennung (MTD) zur Optimierung der Nahparameter wahrend des Nah-prozesses ■ Optimierter Arbeitsbereich durch vergroKerten Durchgangsraum von 350 mm x 128 mm ■ VergroKerte Spulenkapazitat durch XL-Greifer (0 28 mm) und XXL-Greifer (0 32mm) ■ Reproduzierbare Handhabung durch elektromoto-risch angetriebene Kantenanschlage (optional) ■ Perfekte Qualitat durch...

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PFAFF Industrial General Catalog Industrial 2019-9

Industrial medium-heavy duty flat bed machines PFAFF 1245 PFAFF 2546 PLUS long arm

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PFAFF Industrial General Catalog Industrial 2019-10

Einnadel-Doppelsteppstich Flachbett-Maschine mit Dreifach-Transport und groBem Vertikalgreifer ■ Hohe Durchzugskraft durch Obertransport mit alter-nierenden FuKen und Nadeltransport ■ GleichmaKiger Materialvorschub ohne gegenseiti-ges Verschieben einzelner Nahgutlagen ■ GroKer Vertikalgreifer (0 26 mm): 60% mehr Fas-sungsvermogen der Spule gegenuber herkommli-chen Maschinen (nur 1245) ■ Robustes und langlebiges Maschinenkonzept ■ Hoher Obertransporthub (7,0 mm) ermoglicht pro-blemloses Verarbeiten dicker Materialien und muhe-loses Ubersteppen von Quernahten 14 mm Durchgang unterdem NahfuK: Einfaches...

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PFAFF Industrial General Catalog Industrial 2019-11

■ Geringe Kosten fur den Produktlebenszyklus durch hohe Zuverlassigkeit und Langlebigkeit ■ Integrierter Nahantrieb mit DAC classic Steuerung inkl. Bedienfeld 0P1000 ■ Durchzugskraftiges Transportsystem mit Unter-, Na-del- und alternierendem Obertransport ■ Gesteigerte Produktivitat aufgrund des XXL-Greifers (0 32 mm, 70% hohere Spulenkapazitat im Verhalt-nis zum Standardgreifer, 0 26 mm) ■ Hohe Effizienz aufgrund automatischer Funktionen wie Fadenabschneider, Verriegelungsautomatik und pneumatischer NahfuKluftung ■ Maximale NahfuKluftung bis 20 mm erleichtert das Einlegen und Entnehmen von volumigem...

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PFAFF Industrial General Catalog Industrial 2019-12

Einnadel-Doppelsteppstich-Flachbettmaschine mit XXL-Vertikalgreifer und Kurz-Fadenabschneider-fur maximale Kosteneffizienz ■ Geringe Kosten fur den Produktlebenszyklus durch hohe Zuverlassigkeit und Langlebigkeit ■ Integrierter Nahantrieb mit DAC classic Steuerung inkl. Bedienfeld 0P1000 ■ Durchzugskraftiges Transportsystem mit Unter-, Na-del- und alternierendem Obertransport ■ Gesteigerte Produktivitat aufgrund des XXL-Greifers (0 32 mm, 70% hohere Spulenkapazitat im Verhalt-nis zum Standardgreifer, 0 26 mm) ■ Hohe Effizienz aufgrund automatischer Funktionen wie Kurz-Fadenabschneider, Verriegelungsautomatik...

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PFAFF Industrial General Catalog Industrial 2019-13

Spezialnahmaschine mit Unter-, alternierendem Ober-, Nadeltransport und Vertikalgreifer Special sewing machine with unison feed and vertical hook Maquina especial de triple ransporte con garfio sobre eje vertical ■ AuKergewohnlich hohe Stichqualitat bei Absteppar-beiten im Sichtbereich sowie bei Befestigungs- und Montagenahten ■ Ergonomisch gestaltete Stelleinrichtungen gewahr-leisteten schnelle und prazise Justierung des ersten und zweiten Obertransporthubes (mit automatischer Geschwindigkeitsanpassung) ■ Programmierbarer Multitaster im Handbereich der Bedienperson ■ GroKer Durchgangsraum unter...

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PFAFF Industrial General Catalog Industrial 2019-14

XXL-Horizontalgreifer (Ø 32 mm) und Nähkinematik für hohe Nahtqualität, sichere Stichbildung und festen Stichanzug bei Nähgarnstärken bis max. Nm 10/3 Schlanker Nähkopf Großer Durchgangsraum von 335 mm in der Breite und 125 mm in der Höhe erleichtert die Handhabung großflächiger Nähgutteile Hoher Obertransporthub ermöglicht das sichere Übernähen von hohen Lagenunterschieden Nähantrieb mit DAC eco Steuerung Auch mit L-Horizontalgreifer (Ø 26 mm) erhältlich (667-180010, Fadenstärke max. Nm 15/3) Einsatzbereich Universelle Näharbeiten im Bereich Wohnpolster, Raumausstattung und an Technischen Textilien...

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PFAFF Industrial General Catalog Industrial 2019-15

M-TYPE 667 CLASSIC Goldline – mit XXL-Horizontalgreifer XXL-Horizontalgreifer (Ø 32 mm) und Nähkinematik für hohe Nahtqualität, sichere Stichbildung und festen Stichanzug bei Nähgarnstärken bis max. Nm 10/3 Großer Durchgangsraum von 335 mm in der Breite und 125 mm in der Höhe erleichtert die Handhabung großflächiger Nähgutteile Hohe Effizienz aufgrund automatischer Funktionen wie Fadenabschneider, Verriegelungsautomatik und pneumatischer Nähfußlüftung sowie Zusatzfunktionen wie zweite integrierte Stichlänge, Zusatzfadenspannung und Hubschnellverstellung Nähantrieb mit vernetzbarer DAC classic...

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PFAFF Industrial General Catalog Industrial 2019-16

M-TYPE 667 PREMIUM – Die Flachbettmaschine mit Horizontalgreifer für reproduzierbare Nähte M-TYPE Oberteil der Klasse 667 PREMIUM mit digital programmierbaren Stellelementen und bewährter Nähtechnik (L-Horizontalgreifer) Anbaumotor mit vernetzbarer DAC comfort Steuerung für Industrie 4.0 Anwendungen, inkl. Bedienfeld OP3000; alternativ mit optionalem Touch-Bedienfeld „Commander” – Industrie 4.0 „ready” Digital programmierbare Stellelemente: Stichlänge, Fadenspannung, Obertransporthub, Nähfußlüftung, Nähfußdruck Höhere Qualität und Produktivität durch: – Automatische Maschinen-Einstellungen basierend...

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