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Jeans Machines

Jeans Machines
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Jeans Machines

Product catalog summary
Overview: This document serves as a comprehensive guide on advanced sewing solutions for jeans production, emphasizing the market's growth potential and the necessity for automation to maintain quality and performance. It details various sewing machines, their specifications, applications, and performance features.
Market Growth: The jeans market is expanding significantly, with over 4.5 billion pairs sold annually. There is a rising demand for medium and high-priced jeans, especially in Asia, making automation in production essential due to limited resources and increasing wages.
Machine Specifications: The document describes several sewing machines tailored for specific jeans production applications. Key specifications include stitch length, sewing speed, needle gauge, and feed systems. Notable machines like the 2081/2083 C and 2542 Plus offer features such as oil-free sewing, high-speed operation, and programmable controls.
Applications: These machines are suitable for operations like topstitching, decorative seams, and general sewing tasks in jeans, sportswear, and workwear production. Machines such as the 867-190040-M and 827-160122-M are highlighted for their versatility and efficiency in handling various material thicknesses.
Performance Features: Many machines include integrated direct drives, DAC control systems, and advanced feeding mechanisms to ensure consistent stitch quality and ease of use. Features like high sewing foot lift and large clearance under the machine arm facilitate handling bulky materials.
Technical Innovations: Innovations include XXL hooks for increased bobbin capacity, unison feed systems for even material feeding, and options for oil-free operation to enhance machine performance and longevity.
Conclusion: The document positions the Shanggong Group and PFAFF Industrial as leaders in the jeans segment, leveraging their technological expertise and global sales network to capture market share and drive innovation in sewing solutions.
Height Adjustable Stand and Submerged Set-Up: This section describes a height-adjustable stand suitable for both sit-down and stand-up operations, with a fully submerged set-up, typically used for fixing and top-stitching waistbands for jeans.
Specifications: The machine operates at a maximum speed of 3,600 stitches per minute with a maximum stitch length of 8.5 mm for single-needle and 6.0 mm for multi-needle operations. Needle gauges range from 4.8 to 60 mm, with a special version available at 3.2 mm for 2- and 3-needle configurations.
Conversion Kit and Efficiency Features: An optional "Heavy" conversion kit allows bartacking in medium to heavy-weight materials. The machine features a short cycle time for high efficiency, oil-free machine head, needle thread clamp, thread trimmer, and thread wiper. It supports USB-flash drive for stitch pattern transfer and includes a stabilizer for electric voltage peaks.
Performance Features: The machine offers a sewing field size of 40 x 30 mm, 50 preprogrammed bartacks, memory capacity for 50 bartack variants, and a maximum sewing speed of 3,200 stitches/min. It is CNC-controlled for automatic lockstitch bartacking in medium-weight applications like jeans and workwear.
Control System and Parameters: The DAC comfort control system allows machine parameters to be copied via USB flash drive, retaining all parameters after control box changes. It features optimized needle thread tension with self-monitoring, long-life electro pneumatic valves, and a short thread trimmer.
Buttonhole and Eyelet Applications: The machine is suitable for eyelet buttonholes and double-chainstitch round eyelets in trousers, jeans, sportswear, and workwear. It offers a cutting length of 10 – 32 mm and a diameter of round eyelets from 1 – 5 mm, with a maximum sewing speed of 2,500 stitches/min.
Automatic Sewing Units: Various automatic sewing units are described for specific applications such as run-stitching and cutting small parts, attaching waistbands, hemming pockets, and attaching belt loops. Each unit is optimized for high productivity, easy operation, and specific garment applications.
Programmable Pocket Setters: Programmable automatic pocket setters are available for jeans and workwear, offering high flexibility with interchangeable forms and templates, synchronized sewing heads, and integrated folding stations.
Creasing and Pressing Units: Units for creasing and pressing jeans pockets are described, highlighting high productivity, short heating times, and the ability to handle various fabric compositions.
Performance Features: The document outlines the performance features of various sewing machines and equipment used in the production of jeans and trousers. Key features include high sewing speed, constant sewing results, and high productivity through overlapping working. The machines offer flexibility with freely programmable seam sequences and easy handling for short instruction times.
Technical Specifications: The document provides detailed technical symbols and specifications for different types of sewing machines, including flat bed, post bed, monobloc, and cylinder bed sewing machines. It also describes various stitch types, feed mechanisms, and thread control systems.
Applications: The machines are suitable for serging front and hind trousers, classical trousers and skirts, and sportswear trousers. They are capable of handling side seams, inseams, and complete trousers with high efficiency.
Contact Information: The document provides contact details for PFAFF Industriesysteme und Maschinen GmbH and Dürkopp Adler AG, including addresses, phone numbers, and websites.
Legal Notice: The document includes an imprint stating the publisher, copyright information, and restrictions on reproduction or publication without prior permission.
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Catalog excerpts

Jeans Machines-1

Advanced sewing solutions for processing jeans

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Jeans Machines-2

JEANS - Growth potential of a Classic Jeans are timeless – however, their production has for decades been subject to a highly dynamic environment. The growth potential for this product (mainly jeans) is still strong. Around the world more than 4,5 billion pairs of jeans are being sold each year. Until 2020 the market will experience further significant growth. A positive growth development is expected on all continents – in Asia, the most populous continent, the highest growth rates are anticipated. A modified market situation that becomes increasingly similar to western consumer pattern indicates...

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Jeans Machines-3

581-141 Classic 581-141 Indexer 581-341 Multiflex

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Jeans Machines-4

Single-needle highspeed seamer with drop feed or compound feed For 50 years “dry machine“ (no oil sump) Good stitch length continuity and seam quality Large hook (G) with 50 % more capacity than conventional hooks (Option) High flexibility due to the adjustable needle bar stroke (30.0 to 36.0 mm): One machine for all material thicknesses Eccentric for tilted position of the feed dog Large clearance under machine arm (300 mm) Knife/catcher change on thread trimmer without readjustment Integrated solutions for presser foot lift, backtacking mechanism without compressed air Stitch length up to 6...

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Jeans Machines-5

Single-needle highspeed seamer with drop feed or compound feed and edge trimmer ■■ ■■ ■■ ■■ For 50 years “dry machine“ (no oil sump) Good stitch length continuity and seam quality Large hook (G) with 50 % more capacity than conventional hooks (Option) High flexibility due to the adjustable needle bar stroke (30.0 to 36.0 mm): One machine for all material thicknesses Eccentric for tilted position of the feed dog Large clearance under machine arm (300 mm) Knife/catch change on thread trimmer without readjustment Integrated solutions for presser foot lift, back­ acking mechanism without compressed...

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Jeans Machines-6

Single-needle highspeed seamer with drop feed DAC basic control Semi-Dry-Head, oil-free machine head; only the hook is lubricated Convenient adjustment of the sewing foot pressure without any tools Neat seam beginning by means of thread nipper Integrated electromagnets for all functions, without compressed air Standard automatic backtacking and thread Trimming Typical field of application ■■ ■■ ■■ Universal use in all sectors of outerwear, sportswear, workwear and jeans for medium to heavy-weight material Max. sewing foot lift 16 mm Max. stitch length 6 mm Needle size: Nm 90 –130

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Jeans Machines-7

Double-needle special sewing machine with compound feed for medium to heavy-weight materials ■■ ■■ ■■ Excellent seam qualtiy for a wide spectrum of application Programmable multi switch in easy reach of the operator Large clearance under machine arm (345.0 x 120.0 mm) Bobbin winder for a secure and fast start of the winding process („winding assistant“) Bobbin thread monitoring (option) Automatic presser foot lifting, backtacking and thread trimming with thread ends < 13 mm Two pre-selectable stitch length, alternately switchable Typical field of application ■■ Two-needle top-stitching operations...

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Jeans Machines-8

Single-needle sewing machine with compound feed for multi-thread decorative topstitching seams ■■ ■■ ■■ Integrated direct drive with DAC classic control Up to 7 mm long stitches for decorative seams Fashionable – even multi-coloured – decorative seams by simultaneous sewing with multiple needle threads Thread trimmer for thread sizes up to Nm 20/3 respectively 5 x Nm 80/3 Excellent stitch pattern due to constantly tight stitch formation Powerful and effective feeding system with bottom and needle feed for displacementfree material feed, even when sewing over transversal seams The sewing foot...

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Jeans Machines-9

Multi-thread double-needle sewing machine with compound feed for decorative topstitching seams ■■ ■■ ■■ Integrated direct drive with DAC classic control Up to 7 mm long stitches for decorative seams Fashionable – even multi-coloured – decorative seams by simultaneous sewing with multiple needle threads Thread trimmer for thread sizes up to Nm 20/3 respectively 5 x Nm 80/3 Excellent stitch pattern due to constantly tight stitch formation Powerful and effective feeding system with bottom and needle feed for displacementfree material feed, even when sewing over transversal seams The sewing foot...

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Jeans Machines-10

M-TYPE 867-M ECO with XXL hook Single-needle special sewing machine with unison feed ■■ ■■ Integrated direct drive with DAC eco M-TYPE control The powerful and effective feeding system with bottom feed, needle feed and alternating top feed guarantees trouble-free and displacement-free material feed The extremely high sewing foot lift up to 20 mm facilitates the feeding and removing of bulky workpieces The high top feed stroke up to 9 mm allows a safe climbing over differently high material plies Excellent view on the sewing area Increased productivity due to the XXL hook (70% larger bobbin capacity...

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Jeans Machines-11

M-TYPE 867-M ECO double-needle with XXL hook Double-needle special sewing machine with unison feed ■■ ■■ Integrated direct drive with DAC eco M-TYPE control The powerful and effective feeding system with bottom feed, needle feed and alternating top feed guarantees trouble-free and displacement-free material feed The extremely high sewing foot lift up to 20 mm facilitates the feeding and removing of bulky workpieces The high top feed stroke up to 9 mm allows a safe climbing over differently high material plies Excellent view on the sewing area Increased productivity due to the XXL hook (70% larger...

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Jeans Machines-12

Double-needle special sewing machine with unison feed and large vertical hook ■■ ■■ ■■ ■■ ■■ High traction due to unison feed Even feed motion without any ply-shift of individual layers Large vertical rotary hook with 60% more capacity than other standard-sized hooks Rugged and durable machine concept The high top feed lift (7.0 mm) allows trouble-free sewing of thick materials and an easy sewing over cross seams Easy loading and unloading (even bulky material) due to a high fabric clearance of 14.0 mm Attachment and extras for many further operations comprise, e. g.: welting operations, zipper...

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All PFAFF INDUSTRIESYSTEME UND MASCHINEN GMBH catalogs and technical brochures

  1. PFAFF 2063

    4  Pages

  2. PFAFF 8346

    2  Pages

  3. 3704

    8  Pages

  4. 3538

    4  Pages

  5. POWERLINE

    28  Pages

  6. 335

    4  Pages

  7. 2521Premium

    4  Pages

  8. 2081/2083

    8  Pages

  9. 487

    6  Pages

  10. Hightech

    28  Pages

  11. Sewing

    28  Pages

  12. 1245/1246

    4  Pages

  13. 2542

    2  Pages

  14. PLUSLINE

    8  Pages

  15. 487-G

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.