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Pertici S.p.A.
GENERAL CATALOGUE

GENERAL CATALOGUE

Product catalog summary

Introduction
Pertici, founded in 1965, is a manufacturer of machinery for the aluminium and PVC window and door industry, known for its international expansion and commitment to quality and reliability.

Fields of Application
Pertici machines are versatile, serving industries such as automotive, marine, energy, and lighting, with a primary focus on windows and doors. Their technology is recognized for productivity, precision, and flexibility.

Pertici Team
The team is driven by innovation and experience, adapting to global market changes and focusing on high-quality, reliable solutions.

Pertici Care
Pertici offers comprehensive customer care, including remote assistance, training, on-site support, maintenance, and spare parts supply, ensuring efficient and effective service.

Product Overview

Double-Head Cutting Machines: Models like 600TSE and 550TSE are designed for precision cutting.
Single-Head Cutting Machines: Models such as SH50 and SH62 offer flexibility for various cutting needs.
Machining Centers: The P527 and P529 series, available in Essential, Premium, and Premium Plus versions, are designed for complex operations on aluminium, PVC, and steel, featuring 5-axis control and customizable options.
Software: P-Cam and FC-Cam software enhance machine functionality and integration.

Machining Centers Details

Essential Version: Offers flexibility with 7m and 9m versions, featuring a 5-axis CNC system for various machining operations.
Premium Version: Includes additional features like extended support surfaces and integrated grease distribution for enhanced precision and efficiency.
Premium Plus Version: Features a powerful electro spindle with encoder, fast X-axis, and optional chip conveyor for improved performance and maintenance.

Conclusion
Pertici continues to innovate and provide high-quality machinery solutions for a wide range of industrial applications, supported by a strong customer care system.

Specifications
The CNC machining centers are equipped with 4 controlled axes and are capable of performing milling, drilling, threading, and cutting operations. They come in different versions with varying lengths and working modes, including single and pendulum modes. The electro spindles offer different power levels and cone connections, allowing for heavy-duty machining. The centers feature tool magazines with varying capacities and optional blade units for specific cutting angles.

Procedures
The document outlines the machining process, including the use of pneumatic zero stops for profile positioning, the role of electro spindles in machining at various angles, and the importance of precise clamp positioning along the X-axis. It also describes the integration of cutting and machining lines, which automate the transport of cut parts to machining centers, reducing human error.

Norms and Recommendations
The document recommends adapting machining centers to specific needs to ensure maximum efficiency. It emphasizes the importance of precise clamp positioning and the use of integrated software for managing work cycles and cutting lists. The software tools facilitate human/machine interface operations and allow for final simulations and work time calculations.

Key Features
The machining centers offer features such as moving-column machine concepts for compact size and ergonomics, full coverings for safety, and dynamic tool magazines for fast tool pick-up. The cutting centers are designed for high-speed, quality cuts with automatic loading and unloading capabilities. The P-Iron cutting center is highlighted for its efficiency in cutting iron reinforcements for PVC windows and doors.

Software Integration
Pertici’s software tools, including P-CAM, P-SIMULATION, P-REPORT, and P-INTERFACE, are designed to manage work orders from design to production. They provide ease of use and integration, allowing for efficient machine cycle management and processing time optimization.

Software Solutions

P-CAM: A 3D graphic software for programming machining processes, supporting DXF/DWG and Step formats. It includes a macro archive for fast programming and advanced tools for managing disc cutters and tapping cycles.
P-SIMULATION: Integrated with P-CAM, this software simulates work cycles and estimates workpiece time, aiding in cycle time optimization.
P-REPORT: Records machine functions, analyzing axis travel, spindle working time, and program execution for maintenance management.
P-INTERFACE: Coordinates interfacing with external window management programs, converting digital data into machine language.
FC-CAM: A CAD/CAM platform for the PVC sector, managing work orders from design to production, with barcode reading for process digitization.

Machinery Solutions

Double-Head Cutting Machines: These machines, including models like 550TSE, 600TSE, CTE600, and CTE500, feature controlled axes and blades ranging from 500mm to 600mm. They offer precision cutting with features like oleo-pneumatic cylinders, horizontal clamping systems, and touch screen interfaces.
Single-Head Cutting Machines: Models such as SH50, SH62, R55, and RE55 are designed for precision cuts with blade diameters up to 620mm. They include features like manual or electronic angle adjustments, hydro-pneumatic blade rise, and optional laser pointers for positioning.
Pendulum and Semi-Automatic Machines: Machines like 402 IP, 403 IP, and BS 772 offer pendulum cutting with manual or controlled head movements, suitable for glazing bead cutting and other specialized applications.

Key Features and Benefits

Advanced software integration for streamlined operations and maintenance.
High precision and reliability in cutting operations, suitable for mass production and special applications.
User-friendly interfaces and programming logic to facilitate operator tasks.
Flexibility in handling various profile sizes and materials with centesimal precision.

Welding Machines

WM2: Features a fixed head adjustable from 40° to 180° and a movable head fixed at 90°. It has a length of 3500 mm, equipped with heated knives, a fusion plate with automatic temperature control, and a standard thickness limitation of 0.2 mm. The fusion depth is 3 mm per side. Optional counter-blocks are available, and it can process standard, acrylic, and coated profiles. The cycle is PLC-controlled.
WM1: An automatic single-head welding machine for 90° and variable angles from 40° to 180°. It shares similar features with WM2, including heated knives and a PLC-controlled cycle.

Corner Cleaners

CM 1S: An automatic cleaning machine for PVC corner weld seams, using a cutter unit and knives. It features a quick-change device for cutter units and a self-levelling system for knives. The cycle is PLC-coordinated, and it can handle various profile types.

Screwdrivers

ASD 30: A semi-automatic screwdriver with automatic screw feed for PVC profile reinforcement. It operates with a foot pedal control and includes a metal structure with roller conveyors.

Assembly Benches and Trolleys

BL 3002: A workbench for hardware assembly with scratch-resistant guides and a self-centering clamping system. It includes hardware measuring stops and an optional cutting shear.
GLZ 4000: A vertical bench for fitting glass in PVC window frames, featuring a self-centering system and a solid steel frame with levelling feet.
RUVE 3000: A vertical roller conveyor for transferring sashes and frames, with adjustable height and anti-scratch rubber roller guides.
Trolleys: Various trolleys are available for finished elements, horizontal and vertical profiles, completed windows, and gaskets, each with specific dimensions, weight, and capacity.

Catalog excerpts

GENERAL CATALOGUE ALUMINIUM / PVC

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GENERAL CATALOGUE ALUMINIUM / PVC MACHINES AND SYSTEMS FOR PROCESSING ALUMINUM AND PVC PROFILES

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Pertici is a reference company in the production of solid quality technological solutions for the processing of aluminium and PVC extrusions. Pertici technologies, distributed globally, are destined for the world of window and door frames and many other industrial applications. SYSTEMS INSTALLED WORLDWIDE Pertici traces its roots back to 1965 when Leto Pertici started Costruzioni Meccaniche Pertici, a company dedicated to the production of traditional woodworking machinery. Subsequently, the company shifted its production focus to the manufacture of machinery for the aluminium and PVC window...

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FIELDS OF APPLICATION Pertici’s solid quality is applied in a wide range of industrial applications. Pertici machines are built to meet a wide range of needs in different industrial sectors. From the window and door industry, the company’s main focus, Pertici can claim incursions into many other industrial sectors such as automotive, naval, energy, design, lighting and many others. Pertici machines find application in numerous sectors, each with its own specific requirements. In the window and door industry, Pertici technology is recognised and distinguished for its productivity, functionality,...

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PERTICI TEAM Experience and innovation: the strong and dynamic heart of Pertici At Pertici, innovation drives an experienced team committed to creating high-quality, high-performance and reliable innovative solutions. A team that responds dynamically to the challenges of an ever-changing market. On the strength of solid experience gained over the years, the Pertici team has been able to structure itself and evolve over time, thus remaining in tune with the changing needs of an increasingly globalised market. The professional skills and expertise developed over the years have enabled the company...

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PERTICI CARE Pertici Care: Pertici customer care focuses on digitalisation, competence, reliability and care Pertici Care is Pertici’s assistance service that ensures optimal customer care and support. From remote assistance to scheduled maintenance, every aspect is taken care of to guarantee fast, effective responses and to keep a privileged listening channel open for each customer. Pertici Care is structured to improve customer service and support, focusing on greater efficiency and speed of response, thus reducing machine downtime. Pertici Care offers a wide range of solutions to improve the...

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pppp DOUBLE-HEAD CUTTING MACHINES ^ SINGLE-HEAD CUTTING MACHINES ppl COPY ROUTERS END MILLING CRIMPING MACHINES gg ASSEMBLY BENCHES AND TROLLEYS fify CUTTING AND MACHINING LINES OP LENGTH STOPS AND ROLLER CONVEYORS Iron Bush Iron End Iron Car Iron Worth Iron Ready Iron Gaskets Iron Strong Iron Clever >x< WELDING MACHINES CORNER CLEANERS SCREWDRIVERS

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ALUMINIUM MACHINING CENTERS Pertici’s machining centres are the ideal tool for performing various types of machining on aluminium, PVC, steel and light alloy profiles in general. They represent the most advanced solution to combine great productivity, flexibility and guarantee high quality standards. Their main use embraces two areas, the window and door and the industrial one. The range consists of 4 and 5-axis machines with working lengths from 3.2 to 9 m, all interfaced with 3D CAD-CAM software, and designed for connection with third-party applications. The R&D department also offers a machine...

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MACHINING CENTERS the center can be configured with 8 or 12 automatic clamps. The arrangement along the X-axis is a key feature of these centers. Each clamp operates independently, allowing extraordinary precision during machining. ESSENTIAL CNC machining center with 5 controlled axes, designed to perform milling, drilling, threading, cutting and end milling operations on bars or workpieces, even of large dimensions, in aluminium, PVC and light alloys. Choose your machining center to your specific needs, guaranteeing flexibility and maximum efficiency! This system offers an incomparable flexibility...

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MACHINING CENTERS perform profile head machining after cutting and separating the parts. This means that the machine can continue working even after the main cutting phase, significantly increasing the overall efficiency of the production process. Two versions are available, 7mt and 9mt with two different working modes: a single working area or the pendulum mode with two independent working areas offering customized solutions to maximize productivity. The electro spindle with 11 kW power in S1 and HSK-F63 cone attachment allows even heavy-duty machining such as that typical of the industrial...

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PREMIUM PLUS

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MACHINING CENTERS This system offers incomparable flexibility in workpiece positioning and machining. A remarkable feature of these centers is the ability to perform profile head machining after cutting and separating the parts. This means that the machine can continue working even after the main cutting phase, significantly increasing the overall efficiency of the production process. Two versions are available, 7mt and 9mt with two different working modes: a single working area or the pendulum mode with two independent working areas offering customized solutions to maximize productivity. The...

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MACHINING CENTRES P304 P307 P309 CNC machining center with 4 controlled axes, designed to perform milling, drilling, threading, cutting, end milling operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel. Three versions are available, 4mt, 7mt, 9mt with two different working modes: a single working area or the pendulum mode with two independent working areas. The electro spindle with power of 8.5 kW in S1 (10 kW as an option) with HSK-F63 cone connection, allows even heavy-duty machining operations such as those typical of the industrial sector. In all versions,...

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MACHINING CENTRES P104 ESSENTIAL CNC machining centre with 4 controlled axes, designed to perform milling, drilling, tapping and end milling operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, up to 2 mm thick. Adapt your machining centre to your specific needs, guaranteeing flexibility and maximum efficiency! The moving-column machine concept also allows high work rates to be achieved with a relatively compact machine overall size, offering the operator excellent ergonomics when loading/unloading workpieces. The centre has a pneumatic left-hand zero stop...

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