KDA

KDA

KDA

Product catalog summary
Overview: The document describes the features and specifications of the KDA Tunnel Plant, a compact cleaning system designed for water-based media. It highlights the plant's adaptability, efficiency, and reliability in cleaning various parts with different geometries and sizes.
Specifications: The KDA Tunnel Plant is available in different configurations with conveyor widths of 200 mm, 500 mm, and 650 mm. It supports a maximum conveyor load of 40 kg/m and offers adjustable conveyor speeds ranging from 0.4 to 2.8 m/min. The plant includes washing, rinsing, neutral, and drying zones, each with specific technical parameters such as heating output and volume flow rates.
Functional Zones: The plant features distinct zones for washing, rinsing, neutralizing, and drying. Spray cleaning ensures a high degree of technical cleanliness, with adjustable spray nozzles tailored to part geometries. The drying process is optimized with hot air and optional lateral canal compressors for complex components.
Media Care: The system is equipped with basket filters and optional bag filters or magnetic cartridges to extend filter life. Optional bath care units can further prolong the cleaning media's service life, reducing maintenance and costs.
Conveyor Design: The plant offers flexible conveyor designs, including wire eyelet link belts and various goods carriers, allowing for the transport of components with different geometries and weights.
Process Control: The plant is controlled via a modern color display with touch functionality. It includes features like a weekly timer, signal exchange with external aggregates, and optional filter pressure monitoring.
Competence Centre: PERO AG provides a Competence Centre for testing and optimizing cleaning processes. It offers free cleaning tests, evaluations according to VDA 19 standards, and technological insights to ensure the defined technical cleanliness of components.
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Catalog excerpts

KDA-1

Water based cleaning KDA TUNNEL PLANT COMPACT CLEANING PLANT FOR WATER BASED MEDIA TOUGH AND INDIVIDUAL Exemplary illustration PERO | ADVANCED PARTS CLEANING SYSTEMS

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KDA-2

TOUGH AND INDIVIDUAL The compact KDA tunnel plants enable a high throughput and prove their excellent cleaning and drying results. They are suitable for the cleaning of diverse parts with different geometries and sizes. Our plants stand out for a high reliability and longevity. Different conveyor widths With different conveyor widths ( 200/500/650 mm ) and diverse equipment versions, the various cleaning tasks can be perfectly achieved. The technical cleanliness is reached with water based media in a slightly acidic, neutral or alkaline pH range. EFFICIENT MEDIA CARE Media care is designed according...

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KDA-3

FUNCTIONAL ZONES The proven process technology makes use of the diverse functionality of compactly constructed chambers. + High degree of technical cleanliness by spray cleaning The special spray nozzles can be flexibly adapted to the parts geometry The spray pressure above and below is independently adjustable from one another Aqueous cleaning medium Different nozzles optionally selectable Removing contamination Removing residues and cleaning media Different nozzles optionally selectable Height of upper blowing nozzles adjustable Reducing transmission of the cleaning medium Dripping off; reduce...

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KDA-4

TECHNICAL DETAILS Height of charging unit L Explanation of the different zones W=Washing Transport / Goods carriers Conveyor width Passage height Height of charging unit Conveyor speed 0.4 – 2.8 m/min ** Performance data Heating output baths Heat output dry zone ( option ) Volume flow cleaning ( pressure ) Volume cleaning bath Volume rinsing bath 1 ( rinsing bath 2 )

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KDA-5

*  Higher weights on request **  Reduction to 0.12 m / min or increase to 7 m / min optionally possible ***  Behind every washing and rinsing zone there is always a neutral zone. This reduces transmission All the data are approximate figures

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KDA-6

FLEXIBLE CONVEYOR DESIGN In a KDA, components with different geometries and dimensions can be cleaned. This high flexibility is achieved, among other things, by the customer-specific adaptation of the conveyor belt. The implementation of a compact KDA tunnel plant in a connected working process is done by transfer plate or rollers. Loading and unloading with a robot can be carried out as required. Below, some examples of such conveyor belts are presented. ( Further variations on request ) Prism guide Wire eyelet link belt ( standard ) On the robust and durable wire eyelet link belt, components...

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KDA-7

RELIABLE PROCESS CONTROL The modern SPS control of the plant coordinates the functions of the single aggregates and supervises the processes. + The intuitive operation is effected over a modern colour display with touch function The weekly timer ensures the operational availability A signal exchange with external aggregates is possible Optionally, the filter pressure is monitored Process visualisation Display on the swivel arm ( optionally available ) RELIABLE DRYING Workpieces are dried reliably thanks to an optimum airflow. + The strong extraction fan evacuates the steam The airflow can be...

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KDA-8

COMPETENCE CENTRE FOR THE TECHNICAL CLEANLINESS OF COMPONENTS More than 15 demonstration machines available in our 1,100 square meter Competence Centre, allowing you together with our Pero engineers to develop the optimum cleaning process for your company. Cleaning process with Solvents Batch facilities for quality carriers up to 660 x 480 x 300 mm Comparing different media Tunnel cleaning plants Testing alternative cleaning processes Cleaning systems for large components up to a width of 2,100 mm and a weight of 1,500 kg Seeing the appropriate handling of parts MAKING USE OF STRONG PERFORMANCE...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.