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Dual Gard 250

Dual Gard 250

Dual Gard 250

Product catalog summary
Overview: The document outlines the PERMA-PIPE® / RICWIL® DUAL-GARD 250® system, designed for underground distribution of chilled and low-temperature hot water and condensate up to 250°F. It includes a fiberglass reinforced plastic (FRP) service pipe, polyurethane foam insulation, and a PVC outer jacket.
Specifications:
  • Service Pipe: Constructed from epoxy resins reinforced with fiberglass, compliant with MIL-P-28584, non-corrosive, and designed to minimize pressure losses.
  • Insulation: Utilizes rigid polyurethane foam with a 90%-95% closed cell structure for high water resistance and low thermal conductivity.
  • PVC Outer Jacket: Acts as a durable vapor barrier, capable of withstanding H-20 loading with 2 feet of cover.
  • Pressure-Temperature Rating: Supports 150 psig continuous working pressure from 40°F to 250°F.
Installation Procedures:
  • Trenching: Trenches should be narrow yet wide enough for tamping, with a smooth bottom free of sharp objects.
  • Joint Assembly: Requires a resin/catalyst adhesive and electric heating blankets for curing.
  • Backfilling: Partial backfill after installation, leaving joints exposed for testing; final backfill should be free of large rocks.
Testing and Quality Control:
  • Pressure and Leak Testing: Conduct tests at specified pressures, not exceeding 225 psig.
  • Quality Control: Factory inspections ensure insulation remains dry and efficient.
Benefits:
  • Non-corrosive and resistant to environmental degradation.
  • Quick installation with reduced field costs due to preinsulated materials.
  • Ensures maximum system efficiency with a positive moisture barrier.
Warranty: PERMA-PIPE® guarantees its products against defects in material and workmanship, with specific terms for claims and repairs.
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Catalog excerpts

Dual Gard 250-1

Preinsulated FRP Pipe for Condensate, Low Temperature Hot Water and Chilled Water

 Open the catalog to page 1
Dual Gard 250-2

Preinsulated Piping System for Buried Hot and Chilled Water, Domestic Hot Water and Condensate Lines to 250°F. PIPE JOINTS: DUAL-GARD 250 utilizes a bell and spigot FRP service pipe and joints are bonded with a special resin/catalyst adhesive to form a permanent pressure tight bond. Insulation of field joints is optional. TYPICAL UNIT 20' NOMINAL OVERALL LENGTH LAYING LENGTH INSULATION & JACKET PVC JACKET PERMA-PIPE® / RICWIL® DUAL-GARD 250® is a complete factory insulated and jacketed underground piping system for the distribution of chilled and low-temperature hot water and condensate up to...

 Open the catalog to page 2
Dual Gard 250-3

TYPICAL HEAT GAIN / LOSS DATA Service pipe size (nominal) (in) Jacket size (nominal) (in) *Heat gain at Δ T30°F *Heat loss at Δ T150°F †Insulation thickness (in) EASY FIELD INSTALLATION For complete installation instructions see installation manual UNLOADING/HANDLING/STORAGE: DUAL-GARD 250 units are shipped carefully braced. Store field joint materials indoors, protected from weather until needed. Carefully unload units. Check against packing list during off loading. Units can be stockpiled or distributed along trenches. Stack carefully, never exceeding stacked height of 6 feet. Keep units off...

 Open the catalog to page 3
Dual Gard 250-4

A. Depending upon field conditions alterations can be made by cutting either end of the unit. Determine the amount which the standard unit is to be shortened. Using this figure, measure back from the end of pipe to a point on the outer jacket and mark. Cut completely through. B. Measure back a dimension equal to factory-bare pipe end and cut through jacket only. Use care to avoid cutting inner pipe. Split jacket and polyurethane. Remove and discard. C. Apply moisture-protective seal in accordance with DUAL-GARD 250 Installation Manual. All necessary materials furnished by PERMA-PIPE. D. Remove...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.