Copper Gard

Copper Gard

Copper Gard

Product catalog summary
General Overview: The document provides detailed specifications and installation procedures for the PERMA-PIPE®/RICWIL® Copper-Gard preinsulated copper piping system, intended for underground distribution of hot and chilled water, domestic hot water, and condensate lines.
Materials:
  • Pipe Units: Constructed from Type 'K' or 'L' copper tubing (ASTM B-88), insulated with rigid polyurethane foam, featuring a nominal density of 2.0 lb/ft³ and thermal conductivity of 0.14 BTU in./(HR)(SQ.FT.)(°F) at 73°F.
  • Jacket: Made from Type 1 Grade 1 PVC with a minimum wall thickness of 0.060 inches, offering vapor barrier and corrosion resistance.
  • Joints: Utilize machine-grooved couplings with o-ring seals, insulated and sealed. Fittings are ASA B16.22 wrought copper, with silver brazing alloys recommended for solder joints.
Installation and Testing:
  • Installation must adhere to manufacturer guidelines, with hydrostatic testing of solder joints prior to pouring thrust blocks.
  • Partial backfill is necessary post-installation, leaving joints exposed for inspection. A hydrostatic test at 1.5 times operating pressure is required for four hours.
  • Complete backfilling follows successful testing, avoiding vehicle use for tamping.
Design and Warranty:
  • PERMA-PIPE offers design assistance and field instruction for installation. The warranty covers material and workmanship defects, with claims required within 30 days of delivery or before installation.
  • Thrust blocks must be installed at all directional changes and terminal ends, with design responsibility on the system's design engineer.
Technical Specifications:
  • Pressure-Temperature Rating: 150 psig continuous working pressure from +40°F to +250°F.
  • Available in 20-foot lengths, with field joint coupling and protective PVC jacket.
  • Heat gain/loss data provided for various pipe sizes, with specific BTU/HR FT values based on soil conductivity and depth.
Special Considerations: Flash tanks or other arrangements should be used at high-pressure drip points to prevent steam exposure. No special accessories are needed for condensate when pumped from vented receivers.
Specifications:
  • Jacket Material: Type 1 Grade 1 Polyvinyl Chloride (PVC) with a minimum wall thickness of 0.060 inches.
  • Joints: Machine-grooved for o-ring seals, insulated, jacketed, and sealed. All fittings must be ASA B16.22 wrought copper fittings, with solder joints made using silver brazing alloys melting above 1100°F. Tin-lead solders are not acceptable.
Installation and Testing Procedures:
  • All components must be installed according to the manufacturer's recommendations.
  • Solder joints require hydrostatic testing before pouring thrust blocks.
  • After installation, a partial backfill should be done, leaving joints exposed for inspection. A hydrostatic test at 1.5 times the operating pressure is required for four hours after thrust blocks are cured.
  • Complete backfilling should follow hydrostatic testing, adhering to the manufacturer's guidelines. Avoid using tracked or wheeled vehicles for tamping.
Warranty and Support:
  • PERMA-PIPE warrants products to be free from defects in material and workmanship, with claims for shortages or defects to be made within 30 days of delivery or before installation.
  • Latent defects will be addressed by replacement or repair within one year of shipment, provided proper installation and operation.
  • PERMA-PIPE's liability is limited to replacement or repair of materials, excluding consequential damages.
  • Design service and installation instruction are available for engineers, owners, and contractors.
Additional Information:
  • Prices are available upon request and are subject to change without notice.
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Catalog excerpts

Copper Gard-1

PERMA-PIPE®/RICWIL® COPPER-GARDTM — GUIDE SPECIFICATION 1.0 GENERAL 1.1 Underground piping system shall be PERMA-PIPE®/RICWIL® Copper-Gard and shall consist of integral sealed, 20-foot long units of copper tubing insulated with rigid polyurethane foam, which is protected with a PVC outer jacket and factory-applied latex coating on the ends of the insulation. tin-lead solders are not acceptable. 3.0 INSTALLATION AND TESTING 3.1 All pipes, fittings and o-ring couplings shall be installed in accordance with the manufacturer’s recommendations. All solder joints shall be hydrostatically tested prior to pouring thrust blocks. Immediately after installation in the ditch, a partial backfill shall be made in the middle of each unit leaving the joints exposed for inspection. After all thrust blocks are poured and cured, a hydrostatic test of — psig (or 11/2 times operating pressure) shall be required for a period of four hours. Basic Pipe Units 2.1.1 Pipe shall be Type”K” or “L” (ASTM B-88) copper tubing. 2.1.2 Insulation shall be a rigid, 90 to 95 percent closed-cell polyurethane with 2.0 pound per cubic foot nominal density and thermal conductivity (K) of .14 BTU IN. (HR.) (SQ. FT.) (oF) at 73o F. 2.1.3 Jacket shall be a Type 1 Grade 1 Polyvinyl Chloride (PVC) with a minimum wall thickness of .060 inches. 2.2 After hydrostatic testing, complete backfilling. Backfill material and compaction shall be in accordance with the manufacturer’s recommendations. Do not use tracked or wheeled vehicles for tamping. Preinsulated Copper Pipe with O-Ring Coupling for Condensate Chilled and Hot Water 2.2.1 Coupling shall be machine-grooved for o-ring seals. Coupling shall be insulated, jacketed and sealed. 2.2.2 All fittings shall be ASA B16.22 wrought copper fittings. Solder joints shall be made with silver brazing alloys melting at above 1100oF. 50-50 PERMA-PIPE® factory-insulated piping systems — leading the industry since 1910 — used for distribution of hot and cold water, steam, condensate, oil and other viscous materials. PERMA-PIPE representatives are located in all major United States and Canadian cities. PERMA-PIPE will provide design service and assistance to engineers, owners and contractors. Field instruction for installation personnel will be provided to teach proper handling and to show assembly techniques to supervisory personnel that should be practiced during installation. PERMA-PIPE warrants its products to be free from defects in material and workmanship. Claims for shortages or apparent defects must be made within 30 days after delivery or before installation, whichever occurs first. With respect to latent defects, PERMA-PIPE will replace or repair any materials which prove defective withing a period of one year after shipment provided the materials have been properly installed, operated and have not been damaged by neglect or abuse. PERMA-PIPE shall not be liable for consequential damages. Liability is expressly limited to the replacement or repair of materials. The PERMA-PIPE warranty is exclusive and in lieu of all others. The full terms and conditions of the PERMA-PIPE warranty are set forth on each PERMA-PIPE proposal. PRICES WILL BE SUPPLIED UPON REQUEST. TECHNICAL DETAILS AND PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE. PERMA-PIPE, Inc. A Subsidiary of MFRI, INC. 7720 North Lehigh Avenue Niles, Illinois 60714-3491 Phone (847)966-2235 Fax (847)470-1204 http://www.permapipe.com ©2008 PERMA-PIPE, Inc., All Rights Reserved (07/08 5M FGS)

 Open the catalog to page 1
Copper Gard-2

SEALING TAPE OR HEAT SHRINK SLEEVE COUPLING INSULATION COUPLING SERVICE PIPE E n d S e a l : A latex coating is factory applied to both ends of the pipe insulation to ensure moisture protection at all couplings. P r e s s u r e - T e m p e r a t u r e R a t i n g : 150 psig continuous working pressure through a temperature range of +40oF to + 250oF. P E R M A - P I P E ® / R I C W I L ® C o p p e r - G a r d pipe is a completely factory-fabricated, insulated and jacketed copper piping system for the underground distribution of HW, CHW, domestic hot water and condensate lines. CopperGard consists...

 Open the catalog to page 2
Copper Gard-3

SEALING TAPE OR HEAT SHRINK SLEEVE COUPLING INSULATION COUPLING SERVICE PIPE E n d S e a l : A latex coating is factory applied to both ends of the pipe insulation to ensure moisture protection at all couplings. P r e s s u r e - T e m p e r a t u r e R a t i n g : 150 psig continuous working pressure through a temperature range of +40oF to + 250oF. P E R M A - P I P E ® / R I C W I L ® C o p p e r - G a r d pipe is a completely factory-fabricated, insulated and jacketed copper piping system for the underground distribution of HW, CHW, domestic hot water and condensate lines. CopperGard consists...

 Open the catalog to page 3
Copper Gard-4

PERMA-PIPE®/RICWIL® COPPER-GARDTM — GUIDE SPECIFICATION 1.0 GENERAL 1.1 Underground piping system shall be PERMA-PIPE®/RICWIL® Copper-Gard and shall consist of integral sealed, 20-foot long units of copper tubing insulated with rigid polyurethane foam, which is protected with a PVC outer jacket and factory-applied latex coating on the ends of the insulation. tin-lead solders are not acceptable. 3.0 INSTALLATION AND TESTING 3.1 All pipes, fittings and o-ring couplings shall be installed in accordance with the manufacturer’s recommendations. All solder joints shall be hydrostatically tested prior...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.