CHIL-GARD

CHIL-GARD

CHIL-GARD

Product catalog summary
Overview: The PERMA-PIPE®/RICWIL® Chil-Gard® is a preinsulated system designed for underground chilled water distribution. It offers cost-effective installation with components made from the same materials, enhancing insulation efficiency.
PVC Service Pipe: Features gasketed bell joint construction to accommodate pipe movement, eliminating expansion and contraction stresses. It is resistant to rot, rust, and corrosion, with a smooth inner wall that reduces pressure losses. The pipe is designed for a maximum hydrostatic working pressure of 160 psi at 73°F (Class 160) and 200 psi at 73°F (Class 200), compliant with ASTM D-2241.
Polyurethane Foam Insulation: Fills the space between the service pipe and outer jacket, offering low thermal conductivity and high resistance to water absorption with a 90% closed cell structure.
PVC Outer Jacket: Made from polyvinyl chloride, it provides protection against corrosion and chemicals, with adequate strength to withstand H-20 loading. It completes the vapor barrier with a factory-applied moisture barrier coating.
Fittings: Utilizes integral bell and spigot joints with a rubber sealing ring. Connections to steel pipes are facilitated by inserting beveled steel pipe into a PVC bell or using flanged connections.
Installation and Testing: Steel pipes must be anchored at connection points. Concrete thrust blocks are required at changes in direction and other critical points. Hydrostatic testing should be conducted with water, not air or gas, and the system must be fully restrained before testing.
Thrust Blocking: Essential for resisting pipeline movement, thrust blocks transfer pressure thrust to solid soil. They are required at directional changes, size changes, dead ends, and slopes.
Recommendations: Ensure careful handling during installation to avoid damage. Maintain flow velocities below 5 ft/sec to prevent water hammer.
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Catalog excerpts

CHIL-GARD-1

PERMA-PIPE / RICWIL Preinsulated Piping Systems Preinsulated PVC Piping System for the Underground Distribution of Chilled Water and Condenser Water Below 100°F PVC Outer Protective Jacket Polyurethane Foam Insulation Gasketed Bell Joint Product Description: PERMA-PIPE®/RICWIL® Chil-Gard® is a completely preinsulated system designed for underground chilled water distribution. Installation costs can be accurately established in advance. All components used are made of the same basic materials offering considerable savings in heat gain because of the combined insulation efficiency. PVC Service Pipe: Gasketed bell joint construction accommodates pipe movement and eliminates expansion and contraction stresses within the system. No additional expansion devices are needed. PVC pipe will not rot, rust or corrode and is impervious to electrolic environments. Glassy, smooth, inner walls cut pressure losses by nearly 50%. PVC pipe has a flow coefficient of C = 150 as compared to new steel pipe with C = 130. "New Pipe" interior is maintained for the life of this pipe. Bell and spigot connections eliminate waiting time necessary for a chemically welded joint. Pressure can be applied immediately after joints are made and piping is properly anchored. Pipe is designed for use at maximum hydrostatic working pressure of 160 psi at 73°F (Class 160) and 200 psi at 73°F (Class 200). PVC pressure pipe is in accordance with ASTM D-2241. Polyurethane Foam Insulation: Polyurethane foam insulation completely fills the annular space between the service pipe and the outer jacket and has the lowest thermal conductivity of all commercial insulation 0.18 Btu-in/hr-ft2-°F. The insulation shall be a nominal 2.0 lb/ft3 density and 90% closed cell structure, providing a high resistance to water absorption. PVC Outer Jacket: Polyvinyl chloride plastic outer jacket, in accordance with ASTM D-1784, provides tough, rigid, yet flexible protection for both the insulation and inner service pipe. The PVC jacket's Factory-Applied Moisture Barrier corrosion-resistant composition makes it immune to galvanic or electrolytic attack. Unaffected by most chemicals, it will not oxidize. It also has adequate load-bearing strength to withstand H-20 loading with two feet of properly compacted cover. Used as an outer jacket, PVC increases the efficiency of an insulated piping system. To complete the vapor barrier provided by the PVC jacket, each end of each unit is sealed against moisture by means of a factory applied moisture barrier coating. Fittings: Straight lengths and fittings are joined with integral bell and spigot joints, including a rubber sealing ring. Steel pipe connections at a building and/or manhole area are easily accomplished by inserting beveled steel pipe into a PVC bell, or by flanged connections. When Chil-Gard units terminate with a spigot end, double belled couplings are available for making connections.

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CHIL-GARD-2

Standard Sizes* Pipe Size Jacket Insulation Size Thickness Easy Field Installation Class 160 Weight Per Unit Class 200 Weight Per Unit UNDISTURBED TRENCH WALL For complete instructions see installation manual. Typical Unit PVC JACKET POLYURETHANE FOAM INSULATION CONCRETE THRUST BLOCK FIELD INSTALLED PRIOR TO HYDROSTATIC TESTING PVC PIPE PVC SERVICE PIPE FACTORY APPLIED MOISTURE SEAL SPIGOT END *Other sizes and combinations available on request CHIL-GARD GUIDE SPECIFICATION 1.0 GENERAL and steel pipe shall be made by inserting steel pipe into PVC bell end or by flanged connections. The installer...

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All PERMA PIPE catalogs and technical brochures

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  8. Copper Gard

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  10. STEREO-HEAT

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  15. XTRU-THERM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.