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SENSING SOLUTIONS FOR MOBILE EQUIPMENT
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SENSING SOLUTIONS FOR MOBILE EQUIPMENT

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A willingness to take entrepreneurial risks, a pioneering spirit, and a firm belief in their own inventive powers -these were the assets that Walter Pepperl and Ludwig Fuchs started out with when they opened their Mannheim radio repair shop in 1945. Their invention of the proximity switch a few years later proved their strength. It was also the starting point in a successful history defined by close customer relationships as well as innovative automation technologies and procedures. Then as now, our focus is directed squarely on the individual requirements of each customer. Whether as a...

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Contents Mobile Equipment Applications 04 Sensor Selection for Mobile Equipment 34

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Mobile Equipment Applications Sensors that Impress. The Right Solution for Mobile Ma Mobile machinery requires special sensor solutions. Pepperl+Fuchs’ mobile equipment sensors are configured for mobile equipment applications that include agricultural and forestry machinery, municipal vehicles, construction equipment, or logistics vehicles. CONSTRUCTION MACHINERY Agricultural Harvester Mobile Crane Wood Harvester Dump Truck Concrete Mixer

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MUNICIPAL VEHICLES Garbage Truck Fire Truck

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Highest Quality and Performance Reliable Operation. At All Times. To meet the demanding electrical and environmental requirements of mobile machines in outdoor applications, sensors must be qualified to standards far beyond those of conventional applications. Pepperl+Fuchs’ mobile equipment sensors are tough enough to survive extreme and abusive environments day after day. They satisfy the world’s most stringent performance standards and are characterized by long service life, and outstanding reliability. Whether it’s ISO 13766 for earth moving equipment, ISO 14982 for agricultural and...

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Vibration test Pepperl+Fuchs’ mobile equipment sensors are designed and tested to withstand environmental threats. High performance is verified by water ingress tests (DIN 40050), by extensive humidity testing (EN 60068-2-38), and repeated temperature cycles. Chemical resistance is verified by exposing the sensors to vehicle oil, hydraulic oil, fuel/diesel, transmission oil, brake fluid, battery acid, road salt, and sour gas. In addition, all mobile equipment sensors are subjected to a 28-day salt spray test according to DIN EN 60068-2-52. Many other tests, including shock and vibration,...

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Tested for Reliable Operation In addition to mechanical testing, Pepperl+Fuchs’ mobile equipment sensors must also pass an intensive array of high-level electrical qualification tests. These tests ensure optimum functionality of the sensors in daily use under difficult environmental conditions. Electrostatic Discharge (ESD) Testing Testing for Radiated and Conducted Interference ESD is an important aspect of a sensor’s functionality and its resistance to electrostatic interference according to EN 61000-4-2. Two different discharge tests are required – contact and air. For contact discharge,...

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Testing for radiated and conducted interference Cable tensile testing

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AGRICULTURAL SPRAYER For more information, see: www.pepperl-fuchs.com/smart-farming Fill Level Detection Float Switch ▪▪ ▪▪ Fill level measurement of liquid fertilizer Prevents overflow and running dry Agriculture and Forestry Productivity and efficiency are particularly important in the agricultural and forestry sectors. Modern sensor solutions, specifically designed for the various requirements of harvesting machines, crop sprayers, or wood processing machines, guarantee efficiency and safety, even under difficult environmental conditions

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Boom Leveling Monitors the position of the boom structure Prevents the structure from touching the ground Spray Height Monitoring Ultrasonic Sensor ▪▪ Automatic spray height adjustment for consistent distance to plants Optimized fertilizer usage Preve

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AGRICULTURAL HARVESTER Vehicle Leveling Fill Level Detection Inclination Sensor Ultrasonic Sensor Detects the vehicle’s degree of tilt or angle of inclination Rotational Position Detection Positioning System ▪▪ Evaluates the absolute angular position of the boom Harvesting Unit Height Monitoring Speed Monitoring Ultrasonic Sensor Heavy-Duty Encoder Automatically adjusts the harvesting unit to the proper height Monitors the speed of the boom conveyor be

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WOOD HARVESTER Saw Attachment Home Position Inductive Sensor Inclination Sensor Ensures the safe home position Detects the degree of tilt or angle of inclination Automatic cab leveling Determining Tree Diameter Positioning System ▪▪

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Construction Machinery Hard-working construction machinery like dump trucks, excavators, and heavy-duty cranes require sensors that can withstand severe shocks, high levels of vibration, extreme weather conditions, and corrosive chemicals. That means they need the toughest and most versatile sensors on the market.

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Construction Machinery Attachment Detection Fill Level Detection RFID, Inductive Sensor Vibration Limit Switch RFID identifies correct attachment tool Inductive sensor verifies the correct position of the attachment tool Measures the hydraulic fluid level Warns if the level is too low Bucket Position Monitoring and Boom Angle Detection Nonmechanical Hand Detection Inclination Sensor Measures the exact angular position of the bucket Immediate position information via bus communication Capacitive Grip Sensor If the hand is removed from the joystick, the engine is stopped and hydraulic...

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Construction Machinery MOBILE CRANE For more information, see: www.pepperl-fuchs.com/mobile-crane Crane Carriage Position Monitoring Heavy-Duty Encoder ▪▪ ▪▪ Precise monitoring of the crane carriage position Absolute position monitoring as part of the load moment monitoring Wheel Steering Home Position Inductive Sensor End position detection – ensures rear wheels are in the center position Vehicle Leveling Outrigger Monitoring Inductive Flat Sensor Precise monitoring of horizontal position for load moment monitoring Optimized angular range and resolution for precise leveling Detects if...

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