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PEMSERTER Catalog
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BULLETIN PS 510 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS

PS-2 PennEngineering • www.pemnet.com Dedicated fastener-installation equipment, pioneered by PennEngineering, can deliver a competitive edge. No matter how demanding a job, our systems and expertise provide time-proven solutions. We rolled out our first PEMSERTER® fastener-insertion press in 1967, which introduced fabricators and OEMs to an entirely new method for installing self-clinching fasteners. The benefits of installation speed, quality, and cost reduction quickly became apparent and remain true to this day. As we have grown, our PEMSERTER brand has stood to identify a diverse...

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PennEngineering • www.pemnet.com PS-3 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS The new PEMSERTER® Series 3000™ automatic feed fastener-installation press can install self-clinching fasteners up to 30% faster than traditional systems to deliver comparable productivity gains. This press provides 71.2 kN / 8 tons of force and a 61 cm / 24” throat depth and has full servo electromechanical actuation technology to provide significant improvement in operating consistency, improved reliability, increased efficiencies and minimized maintenance. Total elimination of hydraulic fluids provides an...

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PS-4 PennEngineering • www.pemnet.com FASTENER INSTALLATION EQUIPMENT AND SYSTEMS SPECIFICATIONS Ram Force 1.8 to 71.2 kN / 400 to 16,000 lbs. Ram Drive Servo Electromechanical Actuator Electric Requirements 240-250VAC, 60Hz, 20A, single phase or 240-250VAC, 50Hz, 20A, single phase Air Requirements* 6 to 7 BAR / 90 to 100 PSI 6 mm / 1/4” dia. minimum line flow Throat Depth 61 cm / 24” Height 208 cm / 82” Width 92 cm / 36” Depth 126 cm / 49.5” Weight 1,235 kg / 2,725 lbs. *1 psi = 0.07 bar. 1 bar = 14.5 psi. 61 cm / 24” 45.1 cm / 17.75” 29 cm / 11.6” 15.24 cm / 6” 15.24 cm / 6” 3.3 cm / 1.3”...

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PennEngineering • www.pemnet.com PS-5 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS The multi-bowl insertion option consists of a single PEMSERTER® Series 3000® automatic fastener-installation press equipped with the QX™ Turret Tool system and up to three expansion bowls. With this set-up, a single operator can install up to four different types and/or sizes of nuts, studs, and standoffs in automatic feed mode with no tooling changes. This four bowl system is more cost-effective, more reliable, easier to operate, and provides more manufacturing flexibility than a single machine with four...

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PS-6 PennEngineering • www.pemnet.com FASTENER INSTALLATION EQUIPMENT AND SYSTEMS PEMSERTER® SERIES 2000® AUTOMATIC INSERTION PRESS The PEMSERTER® Series 2000® press has established itself as the productivity leader in the world of fastener installation. This press has 71.2 kN / 8 tons of force and a 61 cm / 24” throat depth. The high speed hydra-pneumatic actuating system delivers insertion speed that cannot be met by other insertion systems and the optional auto-feed capabilities insure that the fasteners are positioned quickly and accurately. The Series 2000 press utilizes a programmable...

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PennEngineering • www.pemnet.com PS-7 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS SPECIFICATIONS Ram Force 1.8 to 71.2 kN / 400 to 16,000 lbs. Pressure System Type Air-Over-Oil Electric Requirements 120V 60Hz 4A or 230V 50Hz 2A single phase Air Requirements* 6 to 7 BAR / 90 to 100 PSI 12 mm / 1/2” dia. minimum line flow Throat Depth 61 cm / 24” Height 193 cm / 76” Width 92 cm / 36” Depth 126 cm / 49.5” Weight 1,135 kg / 2,500 lbs. *1 psi = 0.07 bar. 1 bar = 14.5 psi. 61 cm / 24” 45.1 cm / 17.75” 29 cm / 11.6” 15.24 cm / 6” 15.24 cm / 6” 3.3 cm / 1.3” FEATURES AND BENEFITS • Job search and...

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PS-8 PennEngineering • www.pemnet.com FASTENER INSTALLATION EQUIPMENT AND SYSTEMS The dual bowl expansion cart option and the QX™ Turret Tool system for use on the PEMSERTER® Series 2000® automatic fastener-installation press system provide a quick and efficient method to quickly change between anvil tools while handling the work piece to install different fasteners. With the use of the second bowl on the expansion cart and the QX™ Turret Tool System, you can install up to four different fasteners; two in automatic feed mode, and two in manual feed mode. A third bowl on a second expansion...

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PennEngineering • www.pemnet.com PS-9 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS 13 cm / 5.1” 25.4 cm / 10” 10.2 cm / 4” 7.4 cm / 2.9” 7.6 cm / 3” 5 cm / 2” 0.8 cm / .31” 3.5 cm / 1.375” 3.8 cm / 1.5” 45.7 cm / 18” Press Work Area PEMSERTER® SERIES 4® PNEUMATIC PRESS The PEMSERTER® Series 4® press is totally pneumatic providing short cycle time for increased productivity and 53.4 kN / 6 tons of force and a 45.7 cm / 18” throat depth which provides clearance for a variety of chassis configurations. It is designed to install self-clinching fasteners in size M2 / #0 thru M10 / 3/8” in steel,...

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PS-10 PennEngineering • www.pemnet.com FASTENER INSTALLATION EQUIPMENT AND SYSTEMS The PEMSERTER® Series LT/4™ totally pneumatic press provides 26.7 kN / 3 tons of force and a 25.4 cm / 10” throat depth. The LT/4 press is ideal for short production runs and is highly engineered with features promoting optimized performance, productivity, and safety. 58.1cm / 22.8” 10.2cm / 4” 7.6cm / 3” 20.32cm / 8” 7.6cm / 3” 3.8cm / 1.5” 30.5cm / 12” 44.5cm / 17.5” 20.9cm / 8.23” 25.4cm / 10” 75.4cm / 29.7” PEMSERTER® SERIES LT/4® PNEUMATIC PRESS Ram Force 26.7 kN / 6,000 lbs. Control System Pneumatic...

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PennEngineering • www.pemnet.com PS-11 FASTENER INSTALLATION EQUIPMENT AND SYSTEMS Top Mount Reverse Flange Anvil Holder includes punch and anvil. Bottom Mount Reverse Flange Anvil Holder. Optional anvil holders and tooling can be easily installed on all new and existing PEMSERTER® Series 4® and Series LT/4® presses. When a workpiece flange and fastener location prohibits the use of standard tooling, the use of top or bottom mount, reverse flange anvil holders will often solve the installation problem. OPTIONAL ANVIL HOLDERS FOR SERIES 4® AND SERIES LT/4® PRESSES The PEMSERTER® QX4™ manual...

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