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HONING TOOLS

HONING TOOLS
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HONING TOOLS

Product catalog summary

Catalog Overview and Terminology

This technical catalog presents a comprehensive range of honing tools, focusing on diamond and bonded hones used for precision surface finishing in manufacturing. Key parameters are defined to describe tool geometry and performance, including diameter (Ø), overall and usable lengths (L1, L2), segment dimensions (A, B, E, T), number of abrasive segments (n), grit size (D), recommended maximum expansion (X), and maximum honing length (Lmax).

Types of Honing Tools

The catalog classifies honing tools by bonding material and execution style:

  • Diamond Hones: High-precision tools with diamond abrasive segments for fine finishing.
  • Hand Hones with Resin Bond: Available in normal and long executions, designed for manual honing.
  • Hand Hones with Bronze (Metallic) Bond: Durable tools offered in normal and long executions for various honing tasks.
  • Hones with Galvanic Bond: Electroplated abrasive layers available in normal and long executions for fine surface finishes.
  • Specialized Machine Hones: Tools tailored for specific machines (apparatus 814, MVR 060), including expansion pins and precise dimensional parameters.

Technical Specifications and Dimensions

Detailed dimensional tables cover diameter ranges from approximately 1.5 mm to 70+ mm, segment sizes, grit sizes, and maximum honing lengths. Specifications include options with or without screws and recommended expansion values to ensure proper tool fit and performance. Expansion pins for machine-specific applications are also detailed with exact diameters and lengths.

Usage Notes and Recommendations

  • Adherence to recommended maximum expansions is critical to maintain tool integrity and performance.
  • Selection between normal and long execution tools depends on application depth and honing requirements.
  • Options for screw or screwless tools allow customization based on machine compatibility.

Hones for Blind Bores

The document provides focused data on hones for blind bores, emphasizing two bonding types:

  • Bronze Bond Hones: Metallic binder hones suitable for various bore diameters and lengths, characterized by parameters such as maximum length (Lmax), abrasive bond diameter (DAB), and number of teeth (nT).
  • Galvanic Bond Hones: Electroplated binder hones with similar dimensional ranges but differing operational characteristics due to bonding material.

Operational ranges and limitations are specified to guide proper tool selection for blind bore machining, ensuring optimal finish and tool life.

Honing Rings for External Honing

The catalog includes honing rings designed for external honing tasks, available in normal and long executions. Diameter ranges span from 3.00 to 40.00 mm, with form factors and dimensional parameters (D, n, T, Lmax) provided to match workpiece requirements.

Key Parameters and Notations

  • Ø (Diameter): Tool or ring diameter range.
  • Lmax: Maximum tool length.
  • D, A, B: Geometric dimensions related to tool segments and bonding.
  • n, T: Number of segments or teeth and segment thickness.
  • EL2, L1: Execution-specific length parameters.
  • Bonding Type: Bronze or galvanic bond affecting tool performance.
  • Execution Type: Normal or long execution indicating standard or extended tool lengths.

Observations and Recommendations

  • Tool selection should be based on bore diameter, bonding type, and execution length to suit specific machining needs.
  • Bronze bond hones are preferred for traditional applications requiring durability.
  • Galvanic bond hones offer alternative performance, particularly for fine finishing.
  • Long execution tools accommodate deeper or specialized honing operations.
  • Honing rings complement internal honing by enabling external surface finishing.

Limitations and Document Nature

The document is primarily tabular and technical, lacking explicit procedural instructions or normative standards. Some data sections are fragmented or incomplete, and a large portion is reserved for annotations and notes, indicating a template or draft status. Users should consult complete documentation for operational guidelines and quality standards.

Company and Contact Information

The catalog concludes with contact details for PEMAMO SA, including address, email, phone number, and multilingual business hours, supporting customer inquiries and technical support.

Summary

This technical catalog serves as a detailed reference for selecting and specifying honing tools and rings across various bonding types and execution styles. It provides essential dimensional data, operational parameters, and recommendations to support precision honing and finishing operations in manufacturing environments, particularly for blind bore and external honing applications.

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Catalog excerpts

HONING TOOLS-1

Catalogue / Catalog / Katalog OUTILS DE RODAGE HONING TOOLS HONWERKZEUGE

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HONING TOOLS-2

©PEMAMOSA • Tous droits reserves / All rights reserved / Alle Rechte vorbehalten

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HONING TOOLS-3

Diametre du rodoir / Honing diameter / Hondurchmesser Longueur totale / Overall length / Werkzeug Gesamtlange Longueur utile / Usable length / Werkzeug Nutzlange Distance avant les segments / Distance before the segments / Abstand vor den Segmenten Distance apres les segments / Distance behind the segments / Abstand hinter den Segmenten Largeur des segments / Width of the segments / Breite der Segmente Longueur des segments / Length of the segments / Lange der Segmente Nombre de segments / Quantity of segments / Anzahl der Segmente Grosseur du grain / Grit size / Kornung Expansion max. recommandee...

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HONING TOOLS-4

Rodoirs a main avec liant resinoide, execution normale Hand hones with resin bond, normal execution Handhonahlen mit Kunstharzbindung, normale Ausfuhrung 0 Sans vis / Without screw / Ohne Schraube Avec vis / With screw / Mit Schraube

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HONING TOOLS-5

Avec vis / With screw / Mit Schraube

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HONING TOOLS-6

Rodoirs a main avec liant metallique, execution normale Hand hones with bronze bond, normal execution Handhonahlen mit Bronzebindung, normale Ausfuhrung 0 Sans vis / Without screw / Ohne Schraube Avec vis / With screw / Mit Schraube

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Avec vis / With screw / Mit Schraube

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Rodoirs avec liant galvanique, execution normale Hones with galvanic bond, normal execution Honahlen mit Galvanischebindung, normale Ausfuhrung L2 LI 0

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HONING TOOLS-13

Rodoirs avec liant galvanique, execution longue Hones with galvanic bond, long execution Honahlen mit Galvanischebindung, langer Ausfuhrung J T Q in

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HONING TOOLS-16

Rodoirs avec liant galvanique, pour appareil 814 et machine MVR 060 Hones with galvanic bond, for apparatus 814 and machine MVR 060 Honahlen mit Galvanischebindung, fur Gerat 814 und Maschine MVR 060 PEMAMO 814 / MVR 060 Tige d'expansion / Expansion pins / Aufweitstifte --—

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HONING TOOLS-18

Notes Anmerkungen ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________...

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HONING TOOLS-22

Rodoirs pour trous borgnes avec liant metallique Hones for blind bores with bronze bond Honahlen fur Sacklochbohrungen mit Bronzebindung 0

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HONING TOOLS-24

Rodoirs pour trous borgnes avec liant galvanique Hones for blind bores with galvanic bond Honahlen fur Sacklochbohrungen mit Galvanischebindung 0

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HONING TOOLS-26

Rodoirs pour trous borgnes avec liant metallique Hones for blind bores with bronze bond Honahlen fur Sacklochbohrungen mit Bronzebindung 0

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HONING TOOLS-30

Rodoirs avec liant metallique, execution normale Hones with bronze bond, normal execution Honahlen mit Bronzebindung, normale Ausfuhrung 0

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Rodoirs avec liant galvanique, execution normale Hones with galvanic bond, normal execution Honahlen mit Galvanischebindung, normale Ausfuhrung 0

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Notes Anmerkungen ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________...

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Bagues pour rodage exterieur, execution normale Honing rings, normal execution Honringe, normale Ausfuhrung 0

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HONING TOOLS-42

Bagues pour rodage exterieur, execution longue Honing rings, long execution Honringe, langer Ausfuhrung 0

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HONING TOOLS-43

Notes Anmerkungen ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________...

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HONING TOOLS-44

HEAD OFFICE PEMAMO SA Chemin de Prapion 3 Case postale 463 CH-2520 La Neuveville [email protected] +41 32 751 44 55 Heures d'ouverture : du lundi au vendredi de 8h00 à 12h00 et de 14h00 à 17h00 Business hours: Monday to Friday from 08:00 to 12:00 and from 14:00 to 17:00 Öffnungszeiten: Montag bis Freitag von 08:00 bis 12:00 Uhr und von 14:00 bis 17:00 Uhr

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HONING TOOLS-46

Chemin de Prapion 3 CH-2520 La Neuveville

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