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Model 682B05

Model 682B05

Model 682B05

Product catalog summary
Introduction
The Model 682B05 Bearing Fault Detector (BFD) is an advanced vibration signal conditioner designed to provide early warnings of machinery failure. It works with a 100 mV/g ICP® accelerometer and outputs two 4 to 20 mA signals proportional to vibration levels, enabling detection of various machinery faults. An additional analog voltage output is available for spectral analysis.

Specifications
The BFD provides three output signals: a raw analog voltage, a 4 to 20 mA signal for overall rms or peak vibration, and a 4 to 20 mA signal for true peak acceleration. It operates with a 24 VDC power supply and is designed for continuous vibration monitoring. The unit is housed in a polyamide casing and mounts to a DIN rail.

Signal Conditioning Techniques
The BFD uses patented techniques to detect short-duration pulses indicative of bearing and gear problems. It processes signals through filters and conversion circuits to provide accurate measurements of vibration, allowing early detection of faults.

Performance and Environmental Conditions
The BFD operates within a temperature range of 0 to +70 °C and can be stored between -40 to +125 °C. It supports a humidity range of less than 95% non-condensing. The device requires a 24 VDC power input and has a maximum current draw of 150 mA.

Applications and Benefits
The BFD is suitable for integration with PLC, DCS, SCADA, alarm, and control systems, offering a cost-effective alternative to complex vibration monitoring systems. It provides early warnings of bearing and gear faults, allowing for timely maintenance and prevention of catastrophic failures.

Conclusion
The Model 682B05 BFD is a reliable tool for predictive maintenance and machinery protection, offering advanced features for early fault detection and integration with existing plant monitoring systems.
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Catalog excerpts

Model 682B05-1

Bearing Fault Detector Monitor and Detect Bearing Faults to Avert Catastrophic Failure Highlights n Provides Early Warning of Bearing and Gear Faults Detects Impacting Associated with Spalling, Cracking, and Lubrication Problems Outputs 4 to 20 mA Signals for Peak Acceleration and Overall Vibration Operates with PLC, DCS, SCADA, Alarm, and Control Systems Offers Analog Output Signal for Spectral Analysis and Diagnostics Conducts Continuous Vibration Monitoring — 24/7 Accepts Input from ICP® Accelerometers Patented Technology Easy to Install Model 682B05 Bearing Fault Detector (BFD) is an advanced vibration signal conditioner designed to provide the earliest warning of imminent machinery failure. The unit works with a 100 mV/g ICP® accelerometer and serves to deliver two, 4 to 20 mA output signals that are proportional to the measured vibration levels of operating rotating machinery. In order to enable detection of a wide variety of machinery faults, the 4 to 20 mA signals are conditioned to characterize two, unique vibration measurements; one containing high frequency peak data and the other containing low frequency rms data. These 4 to 20 mA signals may be monitored, alongside other plant process variables, using familiar PLC, DCS, SCADA, alarm, and control systems. An additional analog voltage output signal is provided for spectral analysis of the monitored vibration for fault diagnostic purposes. The unit employs a patented signal conditioning technique that provides the unique ability to detect bearing and gear problems at their earliest stages, thus permitting ample maintenance planning to avert a catastrophic failure. The simplified 4 to 20 mA signal monitoring approach represents a cost effective alternative to complex vibration monitoring instrumentation and associated training. Model 682B05 Bearing Fault Detector *(US Patent Number 6,889,553) As with all IMI instrumentation, this equipment is complemented with toll-free applications assistance, 24-hour customer service, and is backed by a no-risk policy that guarantees satisfaction or your money refunded.

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Model 682B05-2

Model 682B05 Introduction Machinery vibration monitoring has long been recognized as an effective practice for detecting mechanical problems that ultimately cause machinery failure and downtime. Unfortunately, many instrumentation systems that are intended to assist the maintenance engineer with vibration analysis are complex — and require considerable training and experience in order to interpret measurement data. Too often, companies may encounter the loss of an experienced maintenance engineer due to downsizing or attrition — leaving critical machinery to run without being monitored and expensive...

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Model 682B05-3

is a 4 to 20 mA signal proportional to overall, rms or peak vibration. Internal selection switches allow a choice of acceleration or velocity measurements, peak or rms values, and a variety of fixed measurement ranges. The signal generated by the accelerometer is initially processed through a 1 kHz low pass filter. Then when set for velocity, the BFD passes this filtered signal through an integration circuit. When set for acceleration, the filtered signal bypasses the integration circuit. At the next stage, the signal passes through a true RMS conversion circuit. Finally, a gain stage provides...

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Model 682B05-4

Temperature Range (Operating) Temperature Range (Storage) Channels Input Signal (ICP® Accelerometer) POWER LED ANALOG OUTPUT Output Signals Raw, Analog Vibration Overall Vibration (range is user scalable) Captured Peak Acceleration (± 50 g) Measurement Range Raw, Analog Vibration Overall Vibration set for Acceleration (selectable) Overall Vibration set for Velocity (selectable) Captured Peak Acceleration Model 682B05 - Bearing Fault Detector Dimensions shown are in inches (millimeters) Frequency Range Raw, Analog Vibration Overall Vibration Captured True Peak Acceleration Time Constant / Refresh...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.