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CLEANING SYSTEMS

CLEANING SYSTEMS
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CLEANING SYSTEMS

Product catalog summary
Product Overview
This document is a product catalog for PBT Works' cleaning systems, highlighting various machines designed for cleaning printed circuit board assemblies (PCBAs) and other electronic components. The catalog emphasizes flexibility, automation, and efficient cleaning processes.

Key Features
  • Adaptive rinse water quality control and automatic cleaner dosing with integrated sensors.
  • Intuitive touchscreen interface with Windows OS and multi-language support.
  • Complete datalogging and LAN connectivity for traceability.
  • Flexible configurations with options for single or double baskets and frames.

Machine Types and Configurations
  • HyperSWASH III: Offers wash, rinse, and dry processes for PCBAs, power electronics, and micromechanics. Features interchangeable chamber configurations (Combo and Twingo) and customizable clamping options.
  • HyperCLEAN: Designed for high-capacity maintenance cleaning with chemical stop and rinse processes. Available in long and short chamber configurations.
  • SuperSWASH: Suitable for stencils, squeegees, and misprints, with single and Twingo frame options.
  • CompaCLEAN: Compact system for soldering pallets with single and double basket configurations.
  • MiniSWASH: Small footprint machine for stencils and squeegees, offering single frame and framed stencil options.
  • FluxCLEAN: Utilizes polypropylene baths for wash, rinse, and air dry processes, ideal for solder pallets and filters.

Control Features
  • PLC control systems with adaptive rinse process control.
  • 2D code traceability and LAN connectivity for enhanced monitoring.
  • Uniform spray systems and synchronized spray bars for effective cleaning.

Additional Information
  • Machines are designed to minimize cross-contamination and prolong the life of chemical filters.
  • Options for closed or open loop rinse configurations and external water source connections.
  • Global support and representation with a focus on local service and spare parts supply.
See more

Catalog excerpts

CLEANING SYSTEMS-2

DCBs MECHANICAL □ 2 machines in 1 □ Flexible interchangeable setups □ Quick & Easy loading □ Complete automation option □ Rapid wash & rinse □ Fast drying □ Stable cleaning results Q Simple maintenance Q Low drain or Zero drain □ Compact dimensions □ Adaptive rinse water quality control □ AAD Automatic adaptive cleaner dosing with concentration sensor Zestron Eye or Kyzen Analyst integrated in machine OS □ Intuitive touchscreen interface with Windows OS □ Complete datalogging, LAN connectivity □ XML online traceability, MES connectivity □ Multi language selection

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CLEANING SYSTEMS-3

FLEXIBLE & POWERFUL DEFLUXING MACHINE TYPE HyperSWASH III PCBA after soldering, before coating, Power electronics, Micromechanics CHAMBER CONFIGURATION COMBO – multi-level basket TWINGO – double frame Easy exchange between Combo and Twingo configurations CLAMPING OPTIONS Wide range of standard fixtures and adaptors for any types of PCBAs Customization is available for any clamping fixtures Double frame Horizontal bars RINSE CONFIGURATION Zero drain close loop Low drain semi-open or open loop Special filtration strategy for the highest flow First rinse filtration fully separated from second rinse...

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CLEANING SYSTEMS-4

product video: product video: product video: □ Large chamber for high capacity □ Short cycle time □ Quick & easy loading □ Single basket or double basket □ Rapid wash and rinse □ Fast drying □ Basket oscillation □ Low operational costs □ Convenient maintenance □ PLC control system Q Intuitive touchscreen interface with Windows OS Q Complete datalogging Q 2D code traceability Q Multi language selection

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CLEANING SYSTEMS-5

Soldering pallets, Filters, SMT magazines ♦ HyperCLEAN II Wash + Chemical stop + Rinse + Drying Wash + Chemical stop + 1. Rinse + 2. Rinse + Drying PCBA after soldering, before coating ♦ COMBO 1 - single-level basket ♦ COMB0 2-double-levelbasket ♦ SHORT - short basket ♦ LONG - long basket CLAMPING OPTIONS ♦ Basket with separators for pallets, filters, SMT magazines ♦ Customization available RINSE CONFIGURATION ♦ Chemical Stop reduces cross contamination by flushing off contamination after washing, directly from chamber ♦ Rinse tank dilution by fresh water after chemical stop, keeping rinse tank...

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CLEANING SYSTEMS-6

product video: JPHlSfl PCBA □ Twingo = double capacity □ Precise wash & rinse □ Direct spray & Direct drying □ Low drain or Zero drain □ Wash concentration control □ Illuminated chamber □ Quick reloading frame stand □ Simple maintenance □ Adaptive rinse water quality control □ AAD Automatic adaptive cleaner dosing with concentration sensor Zestron Eye or Kyzen Analyst integrated in machine OS Q Complete datalogging, LAN connectivity Q XML online traceability Q Intuitive touchscreen interface with Windows OS Q Multi language selection

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CLEANING SYSTEMS-7

♦ SuperSWASH II Wash + Rinse + Drying ♦ SuperSWASH III Wash + 1. Rinse + 2. Rinse + Drying Stencils, Squeegees, Misprints, PumpPrints PCBA after soldering, before coating, Power electronics ♦ SINGLE - single frame ♦ TWINGO - double frame ♦ Easy exchange between Single and Twingo ♦ Wide range of standard fixtures and adaptors for any types of PCBAs and stencils ♦ Customization is available for any clamping fixtures ♦ Framed stencils fit right into the machine chamber RINSE CONFIGURATION ♦ First rinse filtration fully separated from second rinse filtration ♦ Integrated 16L chemical filters filled...

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CLEANING SYSTEMS-8

□ Small footprint □ Single basket or double basket □ Easy loading □ Basket oscillation □ Uniform tangent spray □ Shadow mitigating system □ Adaptive rinse □ Closed or open loop □ Low operational costs □ Adaptive rinse water quality control Q AAD Automatic adaptive cleaner dosing with concentration sensor Zestron Eye or Kyzen Analyst integrated in machine OS Q Complete datalogging, LAN connectivity Q 2D code traceability Q Intuitive touchscreen interface with Windows OS □ Multi language selection

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CLEANING SYSTEMS-9

Soldering pallets PCBA after soldering ♦ CompaCLEAN II Wash + 1. Rinse + Drying ♦ CompaCLEAN III Wash + 1. Rinse + 2. Rinse + Drying ♦ SINGLE - single basket ♦ DOUBLE - double basket ♦ Wide range of standard fixtures for any types of PCBAs, electronic assemblies and soldering pallets ♦ Customization is available for any clamping fixtures PCBA Rack Double PCBA Rack Horizontal Bars Pallet Rack RINSE CONFIGURATION ♦ Integrated 16L chemical filters keep the machine footprint as small as possible ♦ First rinse filtration fully separated from second rinse filtration ♦ External carts with 39L chemical...

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CLEANING SYSTEMS-10

□ Small footprint □ Single-chamber system □ Direct Spray-in-Air □ Air-knife fast drying □ Synchronized spray bars □ Closed or open loop □ Rinse control □ Low operational costs □ Easy to move □ PLC control system □ Intuitive touchscreen interface □ 2D code traceability, LAN connectivity □ Adaptive rinse process control Q Multi language selection

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CLEANING SYSTEMS-11

♦ MiniSWASH II Wash + Rinse + Drying ♦ MiniSWASH III Wash + Double Rinse + Drying Stencils, Squeegees, PumpPrints Misprints, PCBA after soldering CHAMBER CONFIGURATION ♦ SINGLE FRAME ♦ FRAMED STENCIL FRAMED STENCIL CLAMPING OPTIONS ♦ Conventional framed stencils and screens fit directly into the built-in adjustable clamping ♦ Wide range of standard fixtures and adaptors for other types of stencils and PCBAs ♦ Customization is available for any clamping fixtures RINSE CONFIGURATION ♦ Easily connected to water supply and drain ♦ External filter carts with 25L chemical filters ♦ Double rinse filtration...

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CLEANING SYSTEMS-12

MACHINE TYPE FluxCLEAN Solder pallets, Filters, Condensation traps, Coolers CHAMBER CONFIGURATION Polypropylene baths WASH – RINSE – AIR DRY Air-Under-Immersion agitation bubbling process in washing and rinsing baths CLAMPING OPTIONS Three individual chambers equipped with stainless steel holders TANK CONFIGURATIO

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CLEANING SYSTEMS-13

Closed loop rinse system Continuous water regeneration Filtration by Carbon and Mixbed Cleanliness control by resistivity Short rinse time Horizontal spray bars Parts swing between bars Tangent spray impact Uniform cleaning of entire area High volume cleaning Online concentration measuring Dosing from concentrate Vertical heated air knife Linear movement or rotation Orthogonal blow-off effect Constant speed No stencil bending Rapid drying of complex parts Data logging of all parameters 2D code reader LAN connectivity Full traceability of each single part Harmonic basket oscillation Uniform spray...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.