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PRT Standard Profile Rail Catalog

PRT Standard Profile Rail Catalog
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PRT Standard Profile Rail Catalog

Product catalog summary
Product Overview
The ARC/HRC/ERC Ball Type Linear Guide Series is designed with an O-type arrangement for four-row ball circulation and a 45-degree contact angle, allowing for four-directional load effects. This design enhances rigidity and static moment capability, outperforming competitors by 10% to 30% in load capabilities. Key features include high load, high moment, and high stiffness.
Lubrication Design
The series features an inner oil storage and supply system with a PU Lubrication Storage Pad, ensuring full lubrication contact with balls without increasing runner block length. This design supports long-term lubrication, reduces maintenance costs, and is environmentally friendly.
Product Design
Key design elements include a patented ball chain for low noise and extended service life, stainless steel reinforcement plates for increased force capacity, and comprehensive dustproof seals. The design ensures high dynamic load capabilities and excellent performance at high speeds and accelerations.
Testing and Performance
Tests confirm the product's durability and performance under various conditions, including exposure to saw wood dust and high-speed operation. The series maintains integrity and lubrication, with no significant wear or damage observed after extensive testing.
Installation and Technical Information
The guides offer various preload classes and precision grades, suitable for different applications. Installation guidelines emphasize proper rail joint assembly and screw tightening torques to ensure optimal performance.
Overview
This document provides technical specifications and customization options for manufacturing and measuring equipment, focusing on linear motion technology. It includes detailed information on conveyance systems, industrial robots, office machinery, woodworking machines, and high-precision measuring instruments.
Conveyance Systems and Industrial Robots
The document outlines the applications of conveyance systems and industrial robots in manufacturing, highlighting their roles in movement and conveyance within industrial settings.
Manufacturing Equipment
Details are provided for woodworking machines, punching presses, and injection molding machines, emphasizing their use in high-precision manufacturing processes.
Measuring Equipment
This section covers three-dimensional measuring instruments, detection mirrors, head shafts, and X-Y tables, crucial for precision measurement in manufacturing.
Customization Options
The document lists various customization codes for linear guides, such as special coatings, lubricants, and preload adjustments. Each code corresponds to a specific customization feature, such as black chrome coating (BR), stainless steel ball bearings (SB), and special straightness for rails (S).
Technical Specifications
Technical information includes dimensions, load capacities, and static moments for different models of linear guides. Specifications are calculated according to the ISO14728 standard, focusing on dynamic load ratings and travel distances.
Dimensions and Load Capacities
Tables provide detailed dimensions and load capacities for various models, including ARC, HRC, and ERC series. These tables specify mounting dimensions, rail and block dimensions, and static moments.
Performance Characteristics
The document highlights the excellent dynamic performance of lightweight linear guides, capable of reaching velocities over 5m/s and accelerations over 300m/s².
Conclusion
For any customization needs or further technical assistance, the document advises contacting the manufacturer, cpc, for more information.
Design Features
The AR/HR/ER Lightweight Linear Guide incorporates two of the four circulation channels within plastic accessories, reducing block weight by 10-20%. A stainless steel reinforcement plate with a scraper function enhances rigidity and supports high-speed movement. The guide offers preload classes VC and V0 to improve dimensional tolerance and reduce manufacturing costs.
Specifications
The guide is compatible with ARC/HRC/ERC rails and features a lightweight block rotary hole design. It supports vertical and reverse bolting track rails and includes all-direction lubrication nozzles. The standard stainless steel reinforcement plate provides dust protection with a double wipe blade design.
Accuracy and Technical Information
The document outlines accuracy grades and tolerances for dimensions such as height (H) and width (W2). It provides a table of accuracy for different preload classes and clearance descriptions for smooth motion and low friction applications.
Ordering Information
Customization options include the number of rails, end hole pitch, starting hole pitch, rail length, accuracy grade, preload class, block quantity, seal type, block length, width, and type. The document also references additional pages for accuracy and running parallelism graphs.
Load Capacities and Static Moment
Load capacities and static moments are calculated according to ISO14728 standards. The rating life for basic dynamic load rating is defined as 100km travel distance, with a conversion factor for 50km travel distance.
Dimensions and Models
Detailed dimensions for various models (AR, HR, ER series) are provided, including mounting dimensions, rail dimensions, block dimensions, load capacities, static moments, and weights.
Grease Nipple and Grease Gun Options
The document includes a greasing diagram and selection instructions for grease guns and nipples, with options for different types and sizes.
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Catalog excerpts

PRT Standard Profile Rail Catalog-1

* Please note that the speclflcalons are subject to change without notice due to product Improvements. No.3, Dali IST Rd., Sinshih Township, Tainan Science Park, 741-45 Tainan, Taiwan, R.O.C E-mail :service@ mail .c hieftek.com CHIEFTEK MACHINERY KUNSHAN CO., LTD. B

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PRT Standard Profile Rail Catalog-2

LINEAR MOTION TECHNOLOGY Product Overview Inner Lubrication storage Pad (Upper) ARC/HRC/ERC Product Characteristics Length of the Runner Block will not be increased The cpc ARC/HRC/ERC Linear Guide Series uses the O-type arrangement for the four row ball circulation design. The contact angle between the rail and ball is 45 degrees, and can realize the 4 directional load effects. cpc places special emphasis on strengthening the Arm length(LO), so when sustaining external force F, will have even higher Mr value to increase the rigidity and static moment capability. In addition, the runner block...

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PRT Standard Profile Rail Catalog-3

LINEAR MOTION TECHNOLOGY Product Design Low noise, high quality and high speed design ball chain Lubrication Design Traditional Ball type linear guide, producing double the speed of slide contact with neighboring balls in different directions for spinning effects. Extremely high friction greatly reduce service life; also, the contact point between balls produce high pressure and noise, and increase the possibility of damagers of film cladding. Low noise ball chain Inner oil storage and oil supply system design The contact point is between balls and ball chain, so the surface pressure is low....

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PRT Standard Profile Rail Catalog-4

LINEAR MOTION TECHNOLOGY Product Design Dustproof design Stainless Steel Reinforcement Plate With clearance between rail profile of no more than 0.3mm, the plate can scrape large items such as iron filings to protect the end seals The cpc double lips type end seals can prevent foreign objects from entering from the side and preventing lubrication oil and grease from leaking. The flexibility of the engineering plastic material has better friction resistance ability and better prevents cracking characteristics than typical NBR plastic. Standard seals (S) Inner seals The newly designed inner seals,...

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PRT Standard Profile Rail Catalog-5

LINEAR MOTION TECHNOLOGY Product Design Saw wood dust Test Average Friction of Block Below is the friction table for Block Body and End Seal under the condition of without any grease Unit ARC/HRC/ERC Friction caused from ball bearing Bottom Seals + Inner Seals Preload Class Block Type End Seals ( 2 sides ) S-Type Standard Runner Block 1. Installation of standard seals (S), using grease 2. Installation of lubrication storage Pad and standard seals (SZ), using grease Friction caused from ball bearing End Seals ( 2 sides ) Bottom Seals + Inner Seals Preload Class S-Type Standard 1. If Saw wood dust...

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PRT Standard Profile Rail Catalog-6

LINEAR MOTION TECHNOLOGY Acceleration testing machine Installation Notice The Acceleration testing machine is a slide-crank mechanism and it uses flywheel as the crank. Working under a limited stroke, it helps block to reach higher acceleration and velocity. Moreover with rotation velocity of the motor, it can be tested the service life under different acceleration and velocity. Reinforcement plate patent design The introduction of High-Speed Testing Machine Using 2 stainless steel reinforcement plates, the L type design can fasten the screws onto the top and bottom of the runner block, reinforcing...

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PRT Standard Profile Rail Catalog-7

LINEAR MOTION TECHNOLOGY Installation Notice Technical information Screw tightening torque (Nm) Dimension of reference edge To ensure the linear guide is precisely assembled with machine table, cpc machines a recess in the reference edge corner. The corner of the machine table must be smaller than the chamfer of the linear guide to avoid interference. Screw grade 12.9 Alloy Steel Screw Cast Iron The ARC/HRC/ERC linear guides provide 4 different preload class VC, V0, V1, V2. Rail Joint Preload Value 2. In the case of two more numbers of rail on the same moving axis, cpc suggests to set the joint...

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PRT Standard Profile Rail Catalog-8

LINEAR MOTION TECHNOLOGY Technical information Ordering information Model code The ARC/HRC/ERC linear guides provide 5 different grades of precision : N, H, P, SP, and UP, Engineers can choose different grades depend on the machine applications. /J Customization code Number of rails on the same moving axis Accuracy grades Starting hole pitch (mm) Tolerance of dimension height H Rail length (mm) Accuracy grade : UP, SP, P, H, N Variation of height for different runner Block on the same position of Rail Preload class : VC, V0, V1, V2 C: with ball chain Tolerance of dimension width W2 Z: with lubrication...

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PRT Standard Profile Rail Catalog-9

LINEAR MOTION TECHNOLOGY ARC MS Series Model Code Mounting Dimensions Rail Dimensions(mm) Block Dimensions(mm) Model Code Block(g) Rail(g/m) 2. The load capacities is for full-ball type (without ball chain) 4. N3 = O-ring size for lubrication from above 5. N2 ,N3 will be seal before shipmant, open it when using product. C/C0 C/C0 The above rating load capacities and static moment are calculated according to ISO14728 standard. The rating life for basic dynamic load rating is defined as the total 100km travel distance that 90% of a group of identical linear guides can be operated individually under...

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PRT Standard Profile Rail Catalog-10

LINEAR MOTION TECHNOLOGY ARC FS Series Model Code Mounting Dimensions Rail Dimensions(mm) Block Dimensions(mm) Block Dimensions(mm) Weight Model Code Block(g) Rail(g/m) 2. The load capacities is for full-ball type (without ball chain) 4. N3 = O-ring size for lubrication from above 5. N2 ,N3 will be seal before shipmant, open it when using product. The above rating load capacities and static moment are calculated according to ISO14728 standard. The rating life for basic dynamic load rating is defined as the total 100km travel distance that 90% of a group of identical linear guides can be operated...

 Open the catalog to page 10
PRT Standard Profile Rail Catalog-11

LINEAR MOTION TECHNOLOGY HRC MN Series Model Code Mounting Dimensions Rail Dimensions(mm) Block Dimensions(mm) Block Dimensions(mm) Weight Model Code Block(g) Rail(g/m) 2. The load capacities is for full-ball type (without ball chain) 4. N3 = O-ring size for lubrication from above 5. N2 ,N3 will be seal before shipmant, open it when using product. The above rating load capacities and static moment are calculated according to ISO14728 standard. The rating life for basic dynamic load rating is defined as the total 100km travel distance that 90% of a group of identical linear guides can be operated...

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