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Linear Motion in Washdown Applications

Linear Motion in Washdown Applications

Linear Motion in Washdown Applications

Product catalog summary
Overview
PBC Linear provides motion control solutions specifically designed for washdown environments, ensuring long-term, reliable, and safe operation. These solutions conform to FDA and 3A standards, making them suitable for food processing, packaging, and sanitation applications.
Design Considerations
1. Material Selection: Use 316 stainless steel for optimal chemical and corrosion resistance, preventing rust and contamination.
2. Mounting Design: Employ standoffs to facilitate easy cleaning and prevent bacterial build-up.
3. Component Design: Ensure components are smooth, flush, and non-porous to avoid chemical pooling and residue.
Key Technologies
1. Round Shaft Technology: Offers solid round shafting with stainless steel for reduced corrosion and contamination.
2. Cam Roller Technology: Features precision-formed rails and anti-microbial liners to prevent bacteria build-up.
3. Gliding Surface Technology: Provides self-lubricating plain bearing liners for maintenance-free operation.
Standards and Compliance
1. FDA: Ensures materials are safe for contact with food.
2. USDA: Regulates food agriculture, meat, and poultry processing.
3. 3-A SSI: Sets standards for dairy industry equipment and processes.
Case Study
A dairy packaging company in Minnesota faced issues with rust and premature failure of linear ball bearings due to heavy washdown and caustic cleaning solutions. By switching to Simplicity stainless steel pillow blocks and shafting, they eliminated maintenance issues, corrosion, and machine downtime.
PBC Linear Advantage
PBC Linear offers proven expertise, collaborative design engineering, and a full range of solutions with on-site manufacturing capabilities. They provide streamlined assembly, integrated systems, and unique machining capabilities.
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Catalog excerpts

Linear Motion in Washdown Applications-1

Motion control applications within a washdown environment pose several design concerns to ensure long-term, reliable and safe operation. PBC Linear addresses these concerns by designing linear motion solutions specifically tailored to maintain a sanitary environment; conforming to FDA and 3A standards. Corrosion and Chemical Resistant Linear Motion Components Impervious Design: Minimizing Cracks and Crevices Maintenance-free and Durable Simplified Mechanical Assemblies: Facilitating Easy Rinsing li n ear m o t i o n S o l u t i o n s f o r was h d o w n a p p li c a t i o n s For precise linear motion that promotes clean operation in food processing, packaging and sanitation applications, PBC Linear offers a full selection of technology that eliminate crevices, reduce maintenance and prevent bacteria growth. 6402 E. Rockton Road Roscoe, IL 61073 USA For more information visit www.pbclinear.com or call 1-800-962-8979

 Open the catalog to page 1
Linear Motion in Washdown Applications-2

Design considerations For Washdown Applications Problem: Corrosion and Rust Accumulation Certain materials corrode when they are continually or intermittently rinsed with water or other cleaning solutions – causing rust. This leads to performance issues as well as potential contamination concerns within the food processing industry. Solution: Use 316 Stainless Steel Products Stainless steel delivers optimal chemical and corrosion resistance over its steel and aluminum counterparts. Using 316 grade stainless steel prevents corrosion from industrial cleaning solvents; particularly pitting from...

 Open the catalog to page 2
Linear Motion in Washdown Applications-3

ROUND SHAFT TECHNOLOGY CAM ROLLER TECHNOLOGY GLIDING SURFACE TECHNOLOGY Linear motion Products For Washdown Applications ROUND SHAFT TECHNOLOGY Round Shaft Technology PBC Linear’s 316 grade stainless steel Simplicity bearings and compatible stainless steel shafting provide a maintenance-free and reliable linear motion solution for direct or indirect contact in washdown applications. Simplicity Linear Plain Bearings • Available in inch sizes from 3/16" thru 4", and metric sizes from 5 mm thru 80 mm • Wide temperature range: -240° C/ 204° C (-400° F/ 400° F) • Maintenance-free Hand loads oles v...

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Linear Motion in Washdown Applications-4

The PBC Linear Advantage Application focus Background: A dairy packaging company in Minnesota initially used linear ball bearings and shafting to operate their milk carton case erector. Problem: Due to heavy washdown in the environment and the caustic nature of the cleaning solution, the linear ball bearings would quickly rust and fail pre-maturely. • Proven Domain Expertise • Expert Design Collaboration • Full Range of Solutions • On-Site Manufacturing & Machining Engineering Collaboration PBC Linear specializes in collaborative design engineering. Contact an engineer at PBC Linear to define...

 Open the catalog to page 4

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