Integral V Technology (IVT) Linear Guide System Catalog
28Pages

Linear Guide System PBC Linear, a Pacific Bearing Company • 6402 East Rockton Road, Roscoe, IL 61073 USA • 1-800-962-8979 • www.pbclinear.com

What Makes IVT Different? Profile Rail INSTALLATION STEPS* 1. Drill and tap machine plate for Integral V™ 2. Securely fasten Integral V™ to machining plate INSTALLATION STEPS Fewer components: High speeds: Max speed of 10 m/s High accuracy: The SIMO ® process provides qualified Standard lengths up to 3,650 mm (Consult factory for longer continuous length or joinable rails.) “Roll-in” style t-nut - mounts rail to structural t-slot framing Hardened steel v-raceways, embedded into durable anodized aluminum rails, eliminate fasteners and reduce mounting components by 40%. Double Row Ball...

What Makes IVT Different? EASY INSTALLATION Integral V TM runs along a patent pending, pre-aligned, precision-machined anodized aluminum rail with high performance v-wheel cam rollers–eliminating mounting components and dramatically cutting assembly time. INSTALLATION AND MOUNTING FEATURES • Feature t-slots for: – Rack and pinion mounting without drilled and tapped holes – Mounting of gussets in the corners – Accessory mounting such as sensors, wire ties, etc. Double row v-wheel ride on a embedded steel raceway for pre-aligned high performance. • End mounting features (AAG and ABK): use of...

MACHINED PRECISION AT EXTRUSION PRICES Fd = Dynamic capacity (LC) Fz = Axial capacity Fy = Radial capacity Mx, My, Mz = Moment capacities • Rigid, accurate, repeatable • Low cost newton (N) x 0.2248 = lbs. (lbf) meter x 0.0397 = inch newton - meter (N-m) x 8.851 = in.-lbs. Static Load Ratings** Mox Dynamic Load Ratings** Moy • Machined rail edges can be used as a reference when mounting SERIES Radial Foy Axial Foz (N) (N) Rail Moments of Inertia Yaw Mz (N-m) *Weight may vary slightly depending on carriage options. **Load ratings are based on standard carriage.

Applications SMALL TO MEDIUM IVT PICK-AND-PLACE: IVT utilizes PBC Linear's patented SIMO® machining process for precise mounting and alignment on all critical sides–ensuring dimensional and rail form accuracy that is required in pick-and-place and other XYZ applications. INKJET AND 3D PRINTING: IVT's pre-aligned hardened steel raceway and high performance v-wheels are highly repeatable, making IVT an optimal choice in inkjet printing, label printing, and the 3D printing space. Link to IVT vs. Profile Guide video

Applications SMALL TO MEDIUM IVT INDUSTRIAL STOP GAUGE & PUSH FEED SYSTEM: The Integral V linear guide system provides accurate positioning for band saws, punches, bending machines, and brakes. IVT reduces mounting components, while improving alignment and ease of installation. 1.39 Link to material positioning video KIOSK & AUTOMATED RETAIL: IVT's low profile design and high repeatability make it an ideal solution for the tight spaces found in automated dispensing applications. 4.13 2.56 Link to kiosk & mechanical delivery systems video

Applications SMALL TO MEDIUM IVT AUDIO/VISUAL DISPLAY MOUNTS: Whether the linear motion system will be mounted vertically or horizontally, IVT provides the strength and versatility to ensure smooth motion–plus, fewer parts means less installation time and less money. Link to architectural design video 4.13 MEDICAL ASSIST: Hardened steel races eliminate fasteners and reduce mounting components, while IVT carriages are equipped with 2.56 sealed rollers creating a clean, low maintenance solution for medical tables and emergency vehicles. ERGONOMIC ASSIST: Integral V guide system handles the...

Applications SMALL TO MEDIUM IVT POLAR ROBOT: IVT can be used in vertically or horizontally oriented applications. The polar robot shown here provides repeatable motion and high accuracy in the laboratory automation space. V-wheel bearings provide smooth travel and IVT AAG provides structural support The new IVT ABK is a strong structural element that handles high loads. DEPALLETIZER & HEAVY-DUTY LIFT SYSTEMS: The Integral V ABK aluminum extrusion is designed for strength–as a structural element–of a machine's design, while providing rigidity, high moment capacities, and consistent linear...

CUTTING OPERATIONS: IVT ABK provides 4.13 rigid and smooth motion for long length cutting operations for metals, textiles, and other materials. Link to application story 2.56 Link to product related video XYZ GANTRY SYSTEMS: IVT ABK is ideal as a structural element and linear guide system for XYZ gantry applications used in plasma cutters, water jet machines, routers, etchers, other fabrication equipment, and pick-and-place automation

RAIL Ordering Information RAIL ORDERING INFORMATION Ordering Example: IVT AAN R - 1500 - 000; 1500 mm rail IVT AAN R - 0500 - 000; 500 mm rail End Treatment 0 - Saw cut and deburr *Other options such as joinable rails, consult factory

SPECIFICATIONS SERIES Static Load Ratings Carriage 80 # of Roll Pitch Radial 40 Axial TYP Weight oy oz ox Rollers F M Moy F (kg)* (N) (N) (N-m) (N-m) Dynamic Load Ratings Axial Roll Pitch Fz Mx My (N) (N-m) (N-m) 1,490 *Weight may vary slightly depending on carriage options. Fd = Dynamic capacity (LC) Fz = Axial capacity Fy = Radial capacity Mx, My, Mz = Moment capacities newton (N) x 0.2248 = lbs. M6 SHCS x 0.0397 = inch (lbf) meter newton - meter (N-m) x 8.851 = in.-lbs. Standard Side (CAM) Adjustable PRELOAD ADJUSTMENTS Standard CARRIAGE Ordering Information CARRIAGE ORDERING INFORMATION...

RAIL Ordering Information RAIL ORDERING INFORMATION Ordering Example: IVT AAW R - 1500 - 000; 1500 mm rail IVT AAW R - 0500 - 000; 500 mm rail End Treatment 0 - Saw cut and deburr *Other options such as joinable rails, consult factory

Carriage Radial Weight Foy (kg)* (N) 1.54 Static Load Ratings Axial Roll Pitch Foz Mox Moy (N) (N-m) (N-m) 5,560 Dynamic Load Ratings Axial Roll Pitch Fz Mx My (N) (N-m) (N-m) 6,150 *Weight may vary slightly depending on carriage options. Fd = Dynamic capacity (LC) Fz = Axial capacity Fy = Radial capacity Mx, My, Mz = Moment capacities newton (N) x 0.2248 = lbs. (lbf) meter x 0.0397 = inch newton - meter (N-m) x 8.851 = in.-lbs. Standard Side (CAM) Adjustable 6X PRELOAD ADJUSTMENTS M8 X 1.25 Standard LUBRICATION ACCESSORIES (1) Lube Holder (2) Wheel Cover CARRIAGE Ordering Information Rail...