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Compact Series Linear Guide Systems Catalog

Compact Series Linear Guide Systems Catalog
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Compact Series Linear Guide Systems Catalog

Product catalog summary
Overview: The PBC Linear Compact Series Linear Guide Systems are designed for versatile linear motion applications, offering options for plain or ball bearing guides, integrated stepper motors, and various drive types. These systems prioritize flexibility, precision, and maintenance-free operation.
Specifications:
  • Lead Screw Options: Available in 6 mm and 10 mm diameters with self-lubricating PTFE coating. Common leads include 1, 2, 5, and 10 mm.
  • Bearing Options: Plain bearings with FrelonGOLD® for cost-effectiveness and self-lubrication, and ball bearings for high rigidity and precision.
  • Drive Type Flexibility: Options include integrated stepper motors (NEMA 17 or 23), motor mounts for various motor types, and manual hand knobs for adjustments.
Applications:
  • Medical and Laboratory Equipment: Suitable for environments requiring no lubrication.
  • Automated Conveyor Systems: Provides maintenance-free, repeatable motion.
  • Bottling and Food Service: Suitable for applications requiring repeatable motion with various load capacities.
  • CNC Routers: Effective in harsh environments, acting as a wiper to clear debris.
Design Steps:
  1. Bearing System Selection: Choose between plain and ball bearing systems based on performance needs.
  2. Lead Screw & Nut Options: Select appropriate lead screw diameter and nut type (Constant Force™ anti-backlash or standard fixed nut).
  3. Motor & Drive Type: Decide on motor type and integration method, considering system accuracy and rigidity.
Technical Specifications:
  • Dimensions: Systems have a low profile of 23 mm and a maximum length of 510 mm.
  • Performance: Max velocity without lubrication is 1.5 m/s, with intermittent motion reaching up to 4.2 m/s.
  • Load Capacities: Static and dynamic load capacities vary, with detailed specifications provided for different configurations.
Ordering Information: Detailed instructions and system configurations are available, with options for customization based on specific application needs. An example ordering code is provided for clarity.
Design Benefits: The design emphasizes pre-engineered alignment to extend motor and coupler life, increase accuracy, and simplify assembly, contrasting with designs that cause misalignment and reduce lifespan.
Motor Mount Options: The document outlines motor mount options, highlighting the benefits of PBC Linear's design, which ensures proper alignment and reduces deflection. It includes dimensions and material specifications for motor plates and main frames.
User Manual: Includes safety tips, installation and operation guidelines, and maintenance instructions, emphasizing the importance of qualified personnel, proper lubrication, and regular maintenance checks.
Assembly Instructions: Provides step-by-step assembly instructions for the motor mount, including required components, fasteners, tools, and torque values, highlighting the importance of proper alignment and secure fastening.
Lubrication Guidelines: Initial and relubrication guidelines specify recommended lubricants and intervals based on operating conditions, warning against certain lubricants that could damage the system.
Contact Information: Contact details for PBC Linear's worldwide headquarters and European branch are provided, along with a note on the global network of distributors.
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Catalog excerpts

Compact Series Linear Guide Systems Catalog-1

Compact Series Linear Guide Systems BEARING OPTIONS Plain or Ball Bearing Linear Guides DRIVE TYPE FLEXIBILITY • Integrated Stepper Motor • Motor Mount • Manual MECHATRONICS ENABLED

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Compact Series Linear Guide Systems Catalog-2

PBC LINEAR COMPACT SERIES LINEAR GUIDE SYSTEMS Bearing System Options Gliding Surface Technology Plain Bearing with FrelonGOLD ® • LOW COST • Self-lubricating design – No sealing – No particulates • Tolerates temperature extremes • Corrosion-resistant • Industry standard interchangeable • Vibration damping • Suitable for an extremely short stroke Technical Specifications – Page 10 Lead Screw Options • 6 mm and 10 mm diameter lead screw Compact Series Linear Guide Systems • Self-lubricating PTFE coated Nut Options • Constant Force™ anti-backlash nut • Standard fixed nut • Good rigidity and vibration...

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Compact Series Linear Guide Systems Catalog-3

COMPACT SERIES LINEAR GUIDE SYSTEMS PBC LINEAR Bearing System Options Profile Rail Technology Ball Bearing Linear Guides • HIGH RIGIDITY & PRECISION • High load and moment capacity • Dust proof design • Suitable for high speeds • Supports cantilevered loads • Low coefficient of friction Drive Type Flexibility Integrated Stepper Motor • NEMA 17 or NEMA 23 motors • Lead screw aligned and fixed directly with motor • Fewer components means greater accuracy and increased rigidity Motor Mount • Attach stepper, servo, or smart motor Manual Hand Knob • Hand adjustment knob is used for manually adjusting...

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Compact Series Linear Guide Systems Catalog-4

PBC LINEAR COMPACT SERIES LINEAR GUIDE SYSTEMS MEDICAL AND LABORATORY EQUIPMENT: The self-lubricating FrelonGOLD® bearing liner, in the plain bearing option of the Compact Series, is ideal for environments where no grease or lubrication can be present. WELL PLATE HANDLING: Compact Series installed in an intricate well plate handler—providing accurate and reliable linear motion. AUTOMATED CONVEYOR: Material handling conveyor systems utilize the Compact Series linear guide system for maintenance free, repeatable linear motion. Integrated stepper motor reduces the number of components and improves...

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Compact Series Linear Guide Systems Catalog-5

COMPACT SERIES LINEAR GUIDE SYSTEMS PBC LINEAR SCANNING EQUIPMENT: High precision and smooth operation are required when designing linear motion for laboratory scanning equipment. The plain bearing system utilizes FrelonGOLD ® —a self-lubricating, maintenance free surface that does not require oil. CNC ROUTER: The plain bearing version of the Compact Series is ideal for harsh, dirty environments such as a CNC router. The carriage acts as a wiper as it clears away contamination such as dust and debris from the rail. Plain bearings utilize the bonded FrelonGold® self-lubricating maintenance-free...

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Compact Series Linear Guide Systems Catalog-6

PBC LINEAR COMPACT SERIES LINEAR GUIDE SYSTEMS Three Steps to Design It Your Way Step 1: Bearing System Page 5 Step 2: Lead Screw & Nut Page 6 Gliding Surface Technology Plain Bearings Screw Diameters • 6 mm • 10 mm Nut Options: • Constant Force™ anti-backlash nut Profile Rail Technology Ball Bearings ance rform hat pe xpect W do I e the from ? system g bearin crew lead s its best f ion? licat p my ap Step 3: Motor & Drive Type – NEMA 17 or NEMA 23 Page 7 Integrated Screw & Motor • Lead screw aligned and fixed directly with motor What moto and driv r e typ do I e need ? Motor Mount • Attach any...

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Compact Series Linear Guide Systems Catalog-7

COMPACT SERIES LINEAR GUIDE SYSTEMS PBC LINEAR Bearing System Selection Gliding Surface Technology PLAIN BEARING • Low cost • Utilizes bonded FrelonGOLD® bearing surfaces • Self-lubricating and maintenance free • No catastrophic failure • No metal-to-metal contact, vibration damping • Wide temperature range • Resists contamination • 510 mm maximum length System Ordering Information—Page 13 Note: Plain bearings should comply with the 2:1 ratio rule. White Paper Link: Demystifying the 2:1 Ratio Profile Rail Technology BALL BEARING LINEAR GUIDES • High precision and high speeds • Size 15 mm bearing...

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Compact Series Linear Guide Systems Catalog-8

PBC LINEAR COMPACT SERIES LINEAR GUIDE SYSTEMS Lead Screw & Nut Options LEAD SCREW OPTIONS • 6 mm and 10 mm diameter lead screw • Self-lubricating PTFE coated • 1, 2, 5, 10 mm leads most common • Other leads available—consult factory 6 mm diameter Consult Factory for 10 mm Diameter Screw System • 800-962-8979 NUT OPTIONS Constant Force™ Anti-Backlash Nut An intuitive leap forward in nut design for lead screw applications, Constant Force Technology utilizes a constant force spring to apply a uniform pressure to the nut at all stages of the motion profile. • Greater consistency and resistance to...

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Compact Series Linear Guide Systems Catalog-9

COMPACT SERIES LINEAR GUIDE SYSTEMS PBC LINEAR Motor Type Selection INTEGRATED STEPPER MOTOR • Lead screw aligned and fixed directly with motor • Fewer components means greater accuracy, increased rigidity, and less cost • 6 mm and 10 mm diameter lead screw driven • NEMA 17 and NEMA 23 motors • Single and double stack • Standard wire connection is onboard plug—included connector plug with 12" leads • Longer leads available, consult factory Onboard connector plug with 12" leads included with purchase System Ordering Information—Page 13 MOTOR MOUNT • One-piece main frame holds shaft-to-shaft centerline...

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Compact Series Linear Guide Systems Catalog-10

PBC LINEAR COMPACT SERIES LINEAR GUIDE SYSTEMS Bearing System Gliding Surface Technology Gliding Surface Technology PLAIN BEARING OVERVIEW • Low—23 mm—profile design • 510 mm maximum length • Size 15 mm bearing block • Utilizes the bonded FrelonGOLD® self-lubricating and maintenance free bearing surfaces • Smooth and quiet operation • Vibration damping and shock resistant LEAD SCREW & NUT • Lead screw 6 mm and 10 mm diameter, consult factory for 10 mm • 300 series stainless steel with PTFE coating • 1, 2, 5, 10 mm leads most common • Other leads available—consult factory • Constant Force™ anti-backlash...

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All PBC Linear catalogs and technical brochures

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