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Building and Mining Industry. Bagging and Palletizing Solutions

Building and Mining Industry. Bagging and Palletizing Solutions
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Building and Mining Industry. Bagging and Palletizing Solutions

Product catalog summary
Overview
PAYPER is a global supplier specializing in high-speed, fully automatic bagging and palletizing solutions for the building and mining industries. Their machines are designed for reliability, efficiency, and customization to meet specific customer needs.
Key Solutions
  • Valve Bag Filling Machine: Features automatic bag placing and filling with optional valve sealing.
  • Integrated Systems: Combines bag filling, robotic bag placing, and palletizing in a compact system.
  • Pallet Magazine: Automatic dispensers for various pallet types.
  • Bag Rejector: Rejects bags with weight errors or metal contamination.
  • Palletizers: Includes Row Push, Bag Gripper, or Robots for different speeds and patterns.
  • Big Bag Filling Station: Semi-automatic stations for large bags weighing 500 to 2,000 kg.
  • Check Weigher: Devices for precise weight verification.
  • Over-Wrapping: Stretch wrappers and hooders to protect bags from dust and humidity.
Design Philosophy
PAYPER focuses on interconnectivity, modularity, personalization, user-centric design, logical operation, and safety. They aim to avoid component segregation, control dust emissions, ensure installation reliability, balance production capacity with weighing accuracy, and maintain versatility and ease of operation.
Case Studies
  • NOVAMIX – DOMOCHEMICAL SA: Installed automatic bagging lines for industrial mortars, achieving high-quality bagging without compromising productivity.
  • PROMAT Middle East: Achieved precise bagging of minerals in open-mouth bags with high accuracy and speed.
  • Cementos Capa: Expanded bagging lines with reliable valve baggers, incorporating spillage collectors for recycling materials.
  • ALL-IN-ONE Robot: A compact solution for automatic bagging and palletizing, ideal for companies with limited packaging areas.
Customer-Centric Approach
PAYPER prioritizes customer needs, offering tailored solutions and comprehensive after-sales support. With over 5,000 installations worldwide, they provide technical assistance, spare parts, and upgrades.
Introduction
The document discusses the PAYPER ALL-IN-ONE bagging and palletizing system, highlighting its efficiency and cost-effectiveness for small bagging lines in the building and mining industries.
System Specifications and Benefits
The ALL-IN-ONE system operates within a compact footprint of 4m x 6m, allowing a single operator to manage the entire process, reducing manpower requirements. It ensures high-quality ultrasonic sealing for bags and precise palletizing, maintaining efficiency even for 25 kg bags.
Case Study: Cement Producer in Bourgogne
A cement producer in Bourgogne used the ALL-IN-ONE system to overcome packaging line limitations, enabling the production of smaller series of 25 kg bags to meet customer demands without significant investment.
Service and Support
PAYPER emphasizes service in building long-term relationships, offering comprehensive support, quick response times, and tailor-made solutions. Their global presence ensures local service availability through subsidiaries and agents worldwide.
Contact Information
PAYPER provides contact details for their offices in various regions, ensuring accessibility for customer inquiries and support.
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Catalog excerpts

Building and Mining Industry. Bagging and Palletizing Solutions-1

BUILDING AND MINING INDUSTRY WORLDWIDE SUPPLIER OF BAGGING AND PALLETIZING END OF LINE SOLUTIONS BUILDING AND MINING INDUSTRY High-speed and fully automatic heavy-duty bagging and palletizing solutions

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Building and Mining Industry. Bagging and Palletizing Solutions-2

BUILDING AND MINING INDUSTRY High-speed and fully automatic heavy-duty bagging and palletizing solutions Valve bag filling machine IN-HOUSE MANUFACTURING Automatic bag placing and bag filling machine with optional valve sealing system. Palletizers IN-HOUSE MANUFACTURING Row Push, Bag Gripper or Robots for palletizing at different speeds. Allows for every type of pallet patterns. Bag Rejector IN-HOUSE MANUFACTURING Automatic system that rejects bags with weight error or with metal contamination. Pallet magazine IN-HOUSE MANUFACTURING Automatic pallet dispenser that handles all types of pallets....

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Building and Mining Industry. Bagging and Palletizing Solutions-3

Interconnectivity | Modular | Personalization User-centred | Logical | Safety Check Weigher IN-HOUSE MANUFACTURING Very precise device for double-checking the weight of each bag. Bag Rejector IN-HOUSE MANUFACTURING Automatic system that rejects bags with weight error or with metal contamination. Over-Wrapping BIG BAG IN-HOUSE MANUFACTURING Semi-automatic Big Bag filling station for bags with 1 or 4 loops and weighing between 500 and 2,000 kg. Various types of stretch wrappers and stretch hooders to protect bags from dust and humidity. Panel and multi-display control

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Building and Mining Industry. Bagging and Palletizing Solutions-4

BUILDING AND MINING PRODUCTS Flexible packaging for improved efficiency. Big Bag filling station with automatic pallet conveying Major multinational building chemical-enterprises currently offer a wide range of products and services. The key aspects of a good bagging installation for this type of product are very familiar to PAYPER: Some examples of products: Avoid segregation of the components and maintain the homogeneity of the mixture Construction dry mortar Tile adhesives and grouts Flooring products Sealants, foams and roofing systems Repair and special mortars This line of products has...

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Building and Mining Industry. Bagging and Palletizing Solutions-5

BUILDING INDUSTRY AND MINING Worldwide Supplier of Bagging and Palletizing End of Line Solutions 4-Spout valve-bagging installation combined with an HLP-200 palletizer. Accurate and fast bagging and palletizing: Up to 2,000 bags/hour. BAGGING AND PALLETIZING SOLUTIONS PAYPER Group, a global partner for a long-term relationship. Since the very beginning, PAYPER’s main philosophy has been to put the customer at the centre. The PAYPER Group has established eight subsidiaries around the world so that it can be as close as possible to its customers, both commercially and in terms of After-Sales Service....

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Building and Mining Industry. Bagging and Palletizing Solutions-6

For every PAYPER bagging system, we have a palletizer with a corresponding bags/hour rate. PAYPER boasts one of the most comprehensive ranges of bagging machines and palletizers. Every bagging machine has its equivalent in the palletizer range, from 300 bags/hour up to more than 2,000 bags/hour. A low-speed line may consist of one single spout valve bag filling machine combined with a low-level infeed palletizer without automatic pallet handling. An example of a layout for a bagging- and palletizing-line, running at about 300 bags/hour.

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Building and Mining Industry. Bagging and Palletizing Solutions-7

BUILDING INDUSTRY AND MINING Worldwide Supplier of Bagging and Palletizing End of Line Solutions A typical layout for a bagging and palletizing line, running at 600- 1,000 bags/hour. A high-speed valve bagging line consisting of 4 spouts would be matched with a high-speed, high-level infeed palletizer. When adding a second spout, the low-level palletizer can be equipped with automatic pallet dispenser and automatic pallet change, thus increasing the speed. Layout for a high-speed bagging and palletizing line, running at up to 2,000 bags/hour.

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Building and Mining Industry. Bagging and Palletizing Solutions-8

Case Study “With the new installation, and in partnership with PAYPER, we managed to have high-quality bagging for our markets without compromising on productivity” NOVAMIX – DOMOCHEMICAL SA is a modern manufacturer with significant experience in manufacturing advanced building materials. The company offers integrated building systems that cover almost any application requirement in modern construction. NOVAMIX’s production facilities are based at the state-of-the-art production unit in Thiva, Greece, equipped with automated lines and have an annual production capacity exceeding 100,000 tonnes...

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Building and Mining Industry. Bagging and Palletizing Solutions-9

BUILDING INDUSTRY AND MINING Worldwide Supplier of Bagging and Palletizing End of Line Solutions The two new automatic air packers with valve sealing system The solution was a new bagging line for packing industrial mortars in valve bags and sealing these with an ultrasonic sealing system. The line comprised two automatic air packers from the PFG-10 series, featuring the “STV” ultrasonic sealing system. The new line will be upgraded in the future, with an additional third filling spout. The current capacity with valve sealing is “PAYPER had an advantage 600 bags/hour and 700 bags/hour without...

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Building and Mining Industry. Bagging and Palletizing Solutions-10

Case Study Precise Bagging of Minerals in Open Mouth Bags Throughout all phases of the project, PAYPER has been by our side offering their experience and knowledge PROMAT PROMAT Middle East is a subsidiary of the Industrial Division of the Belgian-based group, Etex. This industrial group manufacture and market high-quality building insulation materials to diverse industries around the world. PROMAT provides a broad, comprehensive range of passive fire protection and insulation solutions with various applications for the construction industry – buildings, infrastructure and tunnels – as well as...

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Building and Mining Industry. Bagging and Palletizing Solutions-11

BUILDING INDUSTRY AND MINING Case Study Cementos Capa. One of Spain’s top five most important special mortar manufacturers When Cementos Capa needed to expand their plant in Pantoja, Toledo (Spain), we studied different bagging line options together. The company’s initial requirement was a bagging line with an output of between 900 and 1,000 bags/ hour of 25 kg. Cementos Capa wanted a solution with sturdy and reliable machines, similar to their installation in Murcia. Some years ago, PAYPER installed two bagging machines in the plant in Abanilla, Murcia, and the machines are still running and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.