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Insulated Conductor Systems U15 | U25 | U35
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Insulated Conductor Systems U15 | U25 | U35 - 1

INSULATED CONDUCTOR SYSTEMS U 15 - U 25 - U 35

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Insulated Conductor Systems U15 | U25 | U35 - 2

Collector rings with insulated conductors see leaflet No. 102.

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Insulated Conductor Systems U15 | U25 | U35 - 3

GENERAL SELECTION OF CONDUCTORS ENGINEERING DATA Pages 4 – 5 U 15 For light cranes and hoists/elevators, self-propelled monorail carriers, automated storage and retrieval systems, assembly and test tracks, motor powered gates and doors, for all kinds of data and signal transmission, etc. Ampacity up to 100 A U 25 For bridge- and portal crane electrification, stacker cranes, heavy monorail systems, amusement & rapid transit rides, construction- and maintenance lifts etc. Ampacity up to 450 A U 35 Applications as U 25; however for heavy duty – Ampacity up to 1250 A Questionnaire Page

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Insulated Conductor Systems U15 | U25 | U35 - 4

General The insulated conductors U15, U25 and U35 are designed according to VDE 0100, which is today's international safety requirement and are finger safe to VDE 0470, part 1 (EN 60 529) (Protection code IP 23 in hanging arrangement) For collectors is this touch proof only valid if the carbons are completly inside the bus bar. In hand areas installed conductor systems, in which the collectors leave the bus bar due to site requirements, the customer has to make sure that touch proof is created on site. (e.g. barriers or disconnection) This is only vaild for voltages over 25 Volt AC or 60...

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Insulated Conductor Systems U15 | U25 | U35 - 5

INSULATED CONDUCTORS U 15 /sit Conductor code: U = unipole insulated conductor 15 = shroud size 25 = conductor cross sectional area (mm2) C = copper conductor E = stainless steel conductor Length: 6 m is standard length, shorter lengths are available Conductor spacing: on compact hangers 18 mm on standard hangers with insulators min. 50 mm Curves: factory prepared or on site with curve tool BVU 10/15 from R=400 mm. Heating system possible on request Chemical and electrical properties see page 4 Max. support distance: in straight systems and inner or outer curves and with lay out of...

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Insulated Conductor Systems U15 | U25 | U35 - 6

»L\ ACCESSORIES FOR U 15Bolted joint splice applicable as feed terminal, too. Cable by others. Staggered installation. Special cable lug comes with feed terminal. with stainless steel hardware

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Insulated Conductor Systems U15 | U25 | U35 - 7

Locating clamp Longer brackets furnished on special order. (1) with stainless steel hardware

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Insulated Conductor Systems U15 | U25 | U35 - 8

»L\ ACCESSORIES FOR U 15Attachment hardware for compact hangers, insulated hangers and insulators Type Transfer guides for monorail systems with and without feed terminals (also serving for anchor points in conjunction with BFU 15 B) c/w feed USE 15 T (cable terminal 6.3 mm x 0.8 mm) Arrangement of the transfer guides at switches max. gap between opposite transfer guides: 6 mm for straight transfers 10 mm for oblique transfers max. vertical and horizontal offset: ±2 mm left hand version Anchor bars for monorail transfer guide for bolting to the track complete with 2 x locking pins 2 x 20...

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Insulated Conductor Systems U15 | U25 | U35 - 9

(no anchor point function) max. air gap 6 mm max. vertical and horizontal offset ± 2 mm Isolating sections Type M: factory assembled per system layout Type L: loose delivery as a single item On both sides of the isolating section a hanger has to be considered. Distance max. 200 mm from center isolating section. Conductors and hangers have to be ordered separately. Isolating assemblies Type Both isolating assembly parts (LT-U 15) are connected during installation while laterally pressed together. On both sides of the isolating assembly a hanger has to be considered. Distance max. 200 mm from...

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Insulated Conductor Systems U15 | U25 | U35 - 10

»L\ TRANSFER FUNNELS FOR U 15Transfer funnels for KSTU 30/55 for max. speed v = 120 m/min.*1* Transfer funnels for KSTLU / KDSTLU for max. speed v = 120 m/min.n' 10 Higher speeds on request.

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Insulated Conductor Systems U15 | U25 | U35 - 11

Collectors c/w 2 m cable; contact pressure ca. 5 N Higher speeds on request. <2> Suffix types e. g. KST 30 ^ KST 30 PH, Order- No. 152 085; KST 30 ^ KST 30 PE, Order- No. 152 086 Collectors for transfer funnels EFT U 15 ... -KSTU

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Insulated Conductor Systems U15 | U25 | U35 - 12

12 (1) Suffix types e.g.: KST 25 ^ KST 25 EH, Order- No. 155 013 KSF 25-3 ^ KSF 25-3 HS, Order- No. 155 028 (2) Install collectors in dragging position when equipment moves over transfer guides.

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Insulated Conductor Systems U15 | U25 | U35 - 13

Compact current collectors KESR 32-55 max. ampacity: 1 flat plug 32 A - FLA 2,5 40 A - FLA 4,0 55 A - FLA 6,0 plug terminal 6,3 x 0,8 fur FLA or bolted Phase distance 18 mm Lift and swivel ± 15 mm Contact pressure: approx 3.5 N per brush Ground on No. 4, with 3-poles at No.3 other positions on request. Ground is always first and last contact. KESR-F (Flat plug connection) For options of connecting cables see page 17 KESR-S (Bolted connection) Adapter for compact collectors Ready assembled collectors including adapter plate on request. Type completeted e.g. KESR 32-55 S-4-18 with ground ^...

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Insulated Conductor Systems U15 | U25 | U35 - 14

max. ampacity: 1 flat plug 32 A - FLA 2,5 40 A - FLA 4,0 55 A - FLA 6,0 Flat plug connection 6,3 x 0,8 for FLA or bolted connection Phase distance18 mm Lift and swivel ± 30 mm Contact pressure: approx 7 N per brush Ground on No. 4, with 3-poles at No.3 other positions on request. Ground is always first and last contact. KESL-F (Flat plug connection) For options of connecting cables see page 17 Ready assembled collectors including adapter plate on request. Type completeted e.g. KESR 32-55 S-4-18 with ground ^ KESR 32-55 S-4-18 HS Order-No. 157 221. Base plate with KESR and KSFU 25 always 2-,...

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Insulated Conductor Systems U15 | U25 | U35 - 15

COMPACT CURRENT COLLECTORS FOR U 15 ZsUk Compact current collectors max. ampacity: 1 plug terminal 25 A. For conductor spacing of 18 mm. Lift & swivel ± 15 mm Contact pressure: ca. 3.5 N per brush Ground at No. 4, 3-pole at No. 3 other position on request. For safety reasons during maintenance ground collector is always first and last contact. plug terminal \ 6.3 x 0.8 for WFLA 2.5 Compact double current collectors max. ampacity: 1 plug terminal 25 A, 2 plug terminals 2 x 20 A For conductor spacing of 18 mm. Lift & swivel ± 15 mm Contact pressure: ca. 3.5 N per brush Ground at No. 4, 3-pole...

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Insulated Conductor Systems U15 | U25 | U35 - 16

»L\ COLLECTORS FOR U 15 Current collectors Double current collectors 200- c/w 2 m cable • lift & swivel ± 20 mm contact pressure: 9 N c/w 2 x 2 m cable • lift & swivel ± 20 mm contact pressure: 9 N per brush Suffix types e.g. KST 15 ^ KST 15 PH Order- No. 150 891. (2) Released collector maintains center phase position for easy retracking.

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