INSULATED CONDUCTOR SYSTEMS U10
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INSULATED CONDUCTOR SYSTEMS U10 - 1

INSULATED CONDUCTOR SYSTEM U10

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INSULATED CONDUCTOR SYSTEMS U10 - 2

GENERAL INFORMATION The U10 insulated conductor system has been designed in accordance with VDE 0100. It complies with current conductor system safety require- UL Certification. Please consult us when ordering. ments and protects against accidental human contact as stipulated by VDE 0470, part 1 (DIN EN 60526), (protection classification IP 21). COMPACT HANGER Compact hangers are used for conductor installation and will also pro- Fig. 1 illustrates that the VDE test “finger” cannot make contact with vide and maintain the defined 14 mm phase distance. Hanger center current carrying...

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INSULATED CONDUCTOR SYSTEMS U10 - 3

ISOLATING ASSEMBLIES (AIR GAP) Isolating assemblies interrupt the electrical current flow in a conductor. To utilize current collectors with the operational task to switch current on/off is only permitted when using low energy control current. For control function, feed sections, maintenance sections etc. we are supplying isolating assemblies with or without SE feed clip. CURVES U10 insulated conductors can be bend horizontally or vertically. A curve bending tool is available to produce curves at an installation site. CURRENT COLLECTOR Current collectors are manufactured using impact...

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INSULATED CONDUCTOR SYSTEMS U10 - 4

PHASE DISTANCE CONDUCTOR SECTION Standard = 14 mm BENDING CONDUCTORS Without pre-bending <» > R >5000 mm At site: Horizontal curves 5000 mm > R >750 mm Inward/outward facing curves 5000 mm > R >750 mm Curves R < 750 mm pis. inquire. CONDUCTOR CODE U = Unipole insulated conductor 10 = Profile dimensions 25 = Conductor cross section (mm1 2 3 4) C = Copper conductor E = Stainless steel conductor SUPPLIED LENGTH 6 m (19.6") standard section, shorter sections available APPLICATION Indoor systems only MAX. SUPPORT DISTANCE Straight sections: 0.6 m (2") Curves: 0.3 m (1") VERSIONS Version...

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INSULATED CONDUCTOR SYSTEMS U10 - 5

JOINT (FEED) Max. 2 x 40 A continuous current Compensates for up to 4 mm section expansion/contraction caused by temperature fluctuations Connecting cables not included, please order from page 15 LINE FEED Ma x. 2 x 50 A continuous current Connecting cable not included, please order from page 15 ISOLATING ASSEMBLY (AIR GAP) Max. 40 A continuous current Two halves are joined during installation Feed clip SE 10 with tab connector 6.3 x 0.8 mm (max. continuous current 40 A), at least one additional compact hanger required for each isolating assembly. SPACER CLIP to provide support for...

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INSULATED CONDUCTOR SYSTEMS U10 - 6

EXPANSION SECTION single conductor, to be completed at installation site Expansion capability of expansion section must equal the max. expansion capability of the EMS track. Two fix points are required with each expansion section. Please order as required by the EMS track layout. An additional compact hanger is required for each 15 mm expansion capability. Please add to your order as required. Prefinished, complete expansion sections are also available as a 800 mm long section. TRANSFER GUIDES Max. vertical and horizontal offset ±3 mm respective BFU 10 B Transfer guide US10 (straight) 37...

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INSULATED CONDUCTOR SYSTEMS U10 - 7

ANCHOR BRACKET (ALUMINUM) FOR TRANSFER GUIDES to be bolted to the track Two holes to be drilled through the EMS track to screw on the anchor bracket from the back. Kit comprises: 1 x anchor bracket, 2 x hex screws M5 with lock washer, 2 x roll pins 2 x 20. BFU 10B to be used when EMS track has been cut obliquely (see drawing page 6). for system height(1) = 16.5 mm BFU 10V for system height(1) = 10.5 mm Socked head screws inserted at front of EMS track. Anchor bracket kit consists of: 1 x anchor bracket, 2 x socket head screws M5, 2 x roll pins. (1) System height = distance contact surface...

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INSULATED CONDUCTOR SYSTEMS U10 - 8

STANDARD COMPACT HANGERS up to 10 conductors These compact hangers may be combined to support any number of conductors. Type Max. number Lab Weight kg Order No. COMPACT HANGER KA10 (USED WITH SCREWS) 6 conductor + SMGM

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INSULATED CONDUCTOR SYSTEMS U10 - 9

COMPACT HANGERS (CUSTOMER SPECIFIC) Engineered and manufactured to fit customer specific EMS track

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INSULATED CONDUCTOR SYSTEMS U10 - 10

Connection cable Type WFLA 2.5 mm PE-VP for EMS installations with 1 x 0.5 m connecting cable type WFLA 2.5 Max. current: 1 connecting cable 2.5 mm2, 25 A Contact pressure: approx. 3.5 N per contact brush Connecting cable: 2.5 mm2 type WFLA 2.5 high flex included PE standard at No. 4 position, variations are possible. PE makes contact first when entering conductors.

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INSULATED CONDUCTOR SYSTEMS U10 - 11

KUFR2/40 for installations requiring bi-directional travel with 1 x 0.5 m connecting cable type WFLA 2.5 Max. current: 1 connecting cable 2.5 mm2, 25 A 2 connecting cables 2.5 mm2, 40 A Stroke: ±15 mm Contact pressure: approx. 3.5 N per contact brush Connecting cable: 2.5 mm2 Type WFLA 2.5 Length: 0.5 m, high flex included Connection cable Type WFLA 2.5 mm PE standard at No. 4 position, variations are possible. Dimensions of base plate see KDS2/40. PE makes contact first when entering conductors. CURRENT COLLECTOR SETS (TRAILING UNIT) Single conductor on base plate. PE standard at No. 4...

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INSULATED CONDUCTOR SYSTEMS U10 - 12

ENTRY FUNNEL EFT10 for current collector KUFU25 and KESR32 to be used with current collector KUFU25 or KESR32 Please note: Entry funnel without current. Entry speed: max. 100 m/min Entry tolerance: horizontal: ±10 mm vertical: ±10 mm Version with PE-VP please inquire; KESR required KESR

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INSULATED CONDUCTOR SYSTEMS U10 - 13

KUFU25 for entry funnel EFT10 with 1 m connecting cable type FLA 2.5 max. continuous current: 25 A Stroke: +15 mm/ -10 mm Contact pressure: approx. 3.5 N per contact brush PE at No. 4 position, with 3 conductors at No. 3, with 2 conductors at No. 2. Variations are possible. PE makes contact first when entering conductors.

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INSULATED CONDUCTOR SYSTEMS U10 - 14

width of contact brushes = 3.8 mm Min. remaining brush height (RH) = 3 mm

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INSULATED CONDUCTOR SYSTEMS U10 - 15

CONNECTING CABLES CONNECTING CABLE, HIGHLY FLEXIBLE for current collector, feed terminal, transfer guide and isolating assembly (for current collector KDS and KUFR use connecting cable WFLA 2.5) FLA/FKA CONNECTING CABLE, DOUBLE INSULATED Length: 0.5 m with tab plug 6.3 x 0.8 Longer connecting cable available for current collector or feed terminal Ø mm Length: 1 m with tab plug 6.3 x 0.8 Longer connecting cable available Order No. Phase black Order No. Phase black CONNECTING CABLE, SINGLE INSULATION for isolating assembly only Type TAB PLUG ONLY (WITHOUT CABLE) Type for cable cross section mm2

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