ENCLOSED CONDUCTOR SYSTEMS KBSL - KSL
30Pages

ENCLOSED CONDUCTOR SYSTEMS ELECTRIFICATION SYSTEMS

INDEX Page Powerail versions (Photos) 2 Powerail, Cat.-Nos. and Weights 4, 5 Standard sections and curves 6 Conductor dead sections 11 Contact sections, turntables and switches 12 Transfer guides, straight 13 Transfer guides, oblique 13 Transfer funnels Anti-condensation section Removing section Expansion joint section Double collectors Spare parts KTW System incl. KBSL Application photo Product line Powerail versions (drawings see page 5). color: green color: green The Powerail types KBSL and KSL are totally enclosed, touch-proven conductor systems for safe mobile power feeding of:...

BASIC DESCRIPTION OF POWERAILS AND COMPONENTS The KBSL and KSL can be supplied from 40 - 100 A alternatively with bolted joints or plug-in joints. With 140 and 200 A bolted joints are always needed. The sections for plug-in and bolted joints are identically constructed. Available in air gap version (5mm), where the collector carbon bridges the gap, e.g. for mains. Also available in insulating piece version (30 mm). In this case the insulating piece is longer than the carbon and each Powerail section can be separated electrically, e.g. for control. Joint cover The housing of the Powerail...

POWERAIL TYPES, ENGINEERING DATA AND CAT.-NOS. Type(1) KBSL 4/ 40 … HS KBSL 4/ 40 … SS KBSL 4/ 60 … HS KSBL 4/ 60 … SS KBSL 4/100 … HS KBSL 4/140 … HS KBSL 4/200 … HS KBSL 5/ 40 … HS KBSL 5/ 40 … SS KBSL 5/ 60 … HS KBSL 5/ 60 … SS KBSL 5/100 … HS KBSL 5/140 … HS KBSL 5/200 … HS control line control line control line control line control line control line control line control line Continuous No. of current A at Conductors 35 °C and 100% ED Phase Copper cross srction mm2 N/5(3) Control line … Suffix types e.g. 2 m KSL 4/60 with PE R KSL 4/60 - 2 HS Order. - No. 250 002, shorter lengths are...

KBSL 4 pole, 40-200 A color green KSL 4 pole, 40-200 A color green • Add last number (1, 2, 3, 4 length suffix) in accordance to bars requred. KBSL 5 pole, 40-200 A color green KSL 5 pole, 40-200 A color green Description in brackets for control. case of using a conductor as N.

STANDARD SECTIONS, CURVES Sections max. 4 m(1) standard Stiffener clamp KBSL without stiffener clamps. KSL with stiffener clamps. short lip Sections for plug-in joints and bolted joints are equal. B Pic. shows 4000 mm standard section, view on short lip side Extra finish of KBSL and KSL surcharge Cat.-No.: Index K stainless steel clamps & hardware Index I (60 A) copper conductors with stainless steel cap for special environmental conditions Curves(2) Production corresponding to customer drawing L3 (4) Contact surface of the collector Support spacing 750 up to max. 2000 mm, depending on the...

JOINT MATERIAL(1) Plug-in joints 40-100 A ready installed ready installed for KBSL & KSL 4 pole Weight kg for KBSL & KSL 5 pole Weight kg Identically constructed for main current and control line

BRACKETS KBSL • KSL These brackets are easily bolted to any type of standard -beam. View without -beam Powerail Type For KBSL and KSL dimensions "a" also for double collectors. View without EHK small claw version Ø9 Order-No. with small claw Ø 11 D small claw please declare measure D Attention: Make sure that hoist wheels have enough clearance. Use small claw if necessary. Check -beam dimension D. rail of EHK is identical to type S 1, Cat. 8a. Max. width at joint caps with KSL, see page 7. Select next larger size bracket when I-beam dimension B is between 170 mm and 300 mm.

SLIDING HANGERS, FIXPOINT HANGERS Sliding hanger Sliding hanger mounted to Powerail-section. Sliding hanger mounted to Powerail-section. for KBSL only (one-piece bracket) Type Fixpoint hanger Fixpoint hanger mounted to Powerail section. Hanger consists of steel clamp and bolt M 8. stainless steel Flat washers only be used in slotted holes.

FEEDS End feeds without powerail section End feed comes loose without Powerail. It will be mounted at either end. Order-No. Power line HS c/w PE Order-No. Control line SS w/o PE Type(2) Cable gland M 32, Cable-Ø 17 - 26 mm for cable cross section max. 10 mm2 Line feeds(1) with 2 m cables incl. 1 m section Terminal box 32 mm over Powerail Order-No. Power line HS c/w PE Order-No. Control line SS w/o PE Joint feed The joint feed KNS is without powerail. It can only be used with KBSL and KSL 4 pole M 40 (Ø 19 - 28) by customer Order-No. Power line HS c/w PE Order-No. Control line SS w/o PE The...

FEEDS, END CAPS, CONDUCTOR DEAD SECTIONS Line feed(1) with terminal box incl. 1 m powerail section Cable connections type HS A Order-No. Power line HS c/w PE Order-No. Control line SS w/o PE Conductor dead sections with insul. section without insul. section It is to be indicated, which copper rails are to be separated and which type of current collector is used (see page 5). Installation factory-assembled. STLA 1 STLA 2 STLA 3 STLA 4 STLA 5 STLI 1 STLI 2 STLI 3 STLI 4 STLI 5 Above sections come factory assembled on a 1 m Powerail section (Please refer to ordering example on page 20). Suffix...

CONTACT SECTIONS, TURNTABLES AND SWITCHES Contact section(1) w/o cond. Contact area Line feed Transfer funnel Contact area Turntable frame Transfer guide oblique cut Transfer guide Line feed Transfer guide max. 20 mm gap Transfer guide oblique cut Max. 20 mm air gap between transfer guides. Switch frame Please submit drawings of transfer applications. Specify dimensions a, b, c, R and angle Ͱ (Ͱ = max. 50° ) Please submit drawings for all transfer applications. Contact sections must not be activated before collectors are fully engaged.

TRANSFER GUIDES for turntables, switches and spurlines Transfer guides straight Left hand version incl. fixpoint hanger Right hand version incl. fixpoint hanger The support plate grabs in oblique rivets (45°), 50 mm from the leading edge, each 4 mm wide, 2 mm deep. The support plate grabs in oblique rivets (45°), 50 mm from the leading edge, each 4 mm wide, 2 mm deep. Sketch shows left hand version (page 6) with Powerail section Staggered arrangement of the transfer guides to each other: horizontal max. 8 mm, vertical max. 3 mm Sketch shows right hand version (page 6) with Powerail section...