Contactless Power Supply (vPOWER) - 140 kHz
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Contactless Power Supply (vPOWER) - 140 kHz - 1

vPOWER – CONTACTLESS POWER SUPPLY 140 KHZ TECHNOLOGY

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Contactless Power Supply (vPOWER) - 140 kHz - 2

MODULAR DESIGN Due to the modular structure of the vPOWER system, many diverse combinations of power ranges can be assembled. The primary side consists of 10 kW elements for a modular equipment. The secondary side uses 1.5 kW, 2.5 kW and 3.3 kW elements. Additionally, it is possible to parallel the outputs from multiple secondaries to obtain higher power per vehicle. The top can switch from regulated DC output voltage to a DC-Bus that allows up to 10 kW. SPACE-SAVING COMPACT DESIGN The extreme compact design of the vPOWER components means a contactless power system can be implemented on...

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Contactless Power Supply (vPOWER) - 140 kHz - 3

GUIDANCE The main function of the track power cables in the floor is to transfer power to the Pickup(s) on AGVs. However, these cables can also be tracked, using a guidance sensor, to provide a guidance signal to the AGV controller. The VAHLE Guidance sensor can navigate straight and curved pathways, as well as switches, crossing and power loops. PROFINET-IO and EtherNet-IP interfaces are available, to provide range of communication options AGV controllers. REDUCED IRON-FREE ZONE By increasing the frequency by a factor of 7, the primary current compared to the former VAHLE inductive...

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Contactless Power Supply (vPOWER) - 140 kHz - 4

vPOWER – SYSTEM OVERVIEW 1 PPU Primary Unit 2 PPS: Primary Power Synchronization 3 PPI: Primary Inverter 4 PPGC: Gyrator and Compensation 5 CX45: Track Power Coaxial Cable 6 TPFB: Track Power Feed Box (optional required, if Track Power Coaxial Cable CX45 required) 7 PX45: Track Power Litz Cable 8 TPCB: Track Power Compensation Box 9 F-PU: Flat Pickup 10 CX12: Mobile Power Coaxial Cable 11 RE: Regulator

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Contactless Power Supply (vPOWER) - 140 kHz - 6

PRIMARY EQUIPMENT – OVERVIEW PPU10 M PRIMARY POWER UNIT 10 KW MASTER PPU10 S PRIMARY POWER UNIT 10 KW SL

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Contactless Power Supply (vPOWER) - 140 kHz - 7

Fieldbus Error, System Error, Warning PRIMARY EQUIPMENT CONFIGURATION The basis of a primary equipment is the primary unit "Master" with 10 kW. The basis can be extended by the primary units "Slaves" up to 20 kW or 40 kW. A 40 kW system consists of one primary unit "Master" (10 kW) and three primary units "Slaves" (3 x 10 kW).

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Contactless Power Supply (vPOWER) - 140 kHz - 8

RANGE OF PRODUCTS Description

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Contactless Power Supply (vPOWER) - 140 kHz - 9

MECHANICAL DATA 239.45 x 155 x 48.50 mm 140 x 141 mm 1 kg IP54 0 ... 40°C non-condensing General industrial RANGE OF PRODUCTS Description

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Contactless Power Supply (vPOWER) - 140 kHz - 10

F-PICKUP FXXX-140 AND REGULATOR REXXX BLOCK DIAGRAM FUSE RANGE OF PRODUCTS Description F-Pickup / 3.3 kW / 140 kHz / 45 A / Duty 40 % / Linear / 235 … 362 VAC / Nominal power 1.3 kW / Peak power 3.3 kW Regulator / 3.3 kW / 140 kHz / 560 V / Duty 40 % / No thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 560 VDC ±5 % / Peak power 3.3 kW / No Battery Charging / Parallelizable output F-Pickup / 2.5 kW / 140 kHz / 45 A / Duty 40 % / Linear / 235 … 362 VAC / Nominal power 1.0 kW / Peak power 2.5 kW Regulator / 2.5 kW / 140 kHz / 560V / Duty 40 % / No thermal monitoring...

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Contactless Power Supply (vPOWER) - 140 kHz - 12

U-PICKUP UXXX-140 AND REGULATOR REXXX BLOCK DIAGRAM FUSE RANGE OF PRODUCTS Description U-Pickup / 1.5 kW / 140 kHz / 45 A / Duty 40 % / Linear / 235 ... 362 VAC / Nominal power 0.6 kW / Peak power 1.5 kW Regulator / 1.5 kW / 140 kHz / 560V / Duty 40 % / No thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 560 VDC ±5 % / Peak power 1.5 kW / No Battery Charging / Parallelizable output Track Power Coaxial Cable between Pickup and

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Contactless Power Supply (vPOWER) - 140 kHz - 13

TECHNICAL DATA PICKUP MECHANICAL DATA

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Contactless Power Supply (vPOWER) - 140 kHz - 14

VEHICLE EQUIPMENT FOR 24 V AND 48 V F-PICKUP FXXX-140 AND REGULATOR REXXX BLOCK DIAGRAM EXTERNAL Battery X50 CAN READY X20 THERMAL MONITORING CONTROLLER RELEASE RANGE OF PRODUCTS Description F-Pickup / 0.75 kW / 140 kHz / 45 A / Duty 100 % / Linear, Punctual / 70 ... 200 VAC / Peak power 0.75 kW Regulator / 0.75 kW / 140 kHz / 24V / Duty 100 % / Thermal monitoring / Advanced / CAN / No Auxilliary / Output voltage 24 VDC / Peak power 0.75 kW / Battery Charging (external BMS) Regulator / 0.75 kW / 140 kHz / 24V / Duty 40 % / Thermal monitoring / LITE / Relay contact / No Auxilliary / Output...

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Contactless Power Supply (vPOWER) - 140 kHz - 15

TECHNICAL DATA CHARGING PLATE MECHANICAL DATA

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Contactless Power Supply (vPOWER) - 140 kHz - 16

VEHICLE EQUIPMENT FOR 24 V AND 48 V U-PICKUP FXXX-140 AND REGULATOR REXXX BLOCK DIAGRAM READY THERMAL MONITORING CONTROLLER RELEASE RANGE OF PRODUCTS Description U-Pickup / 0.75 kW / 140 kHz / 45 A / Duty 40 % / Linear / 70 ... 200 VAC / Nominal power 0.3 kW / Peak power 0.75 kW Regulator / 0.75 kW / 140 kHz / 24 V / Duty 100 % / Thermal monitoring / Advanced / CAN / No Auxilliary / Output voltage 24 VDC / Peak power 0.75 kW / Battery Charging (external BMS) Regulator / 0.75 kW / 140 kHz / 24V / Duty 40 % / Thermal monitoring / LITE / Relay contact / No Auxilliary / Output voltage 24 VDC...

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Contactless Power Supply (vPOWER) - 140 kHz - 17

TECHNICAL DATA REGULATOR MECHANICAL DATA PICKUP CONNECTION CABLE 86 68

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Contactless Power Supply (vPOWER) - 140 kHz - 18

VEHICLE EQUIPMENT MOBILE CABLE BETWEEN PICKUP AND REGULATOR Power Cables RANGE OF PRODUCTS Description Track Power Coaxial Cable between Pickup and Regulator / 12 A / 1.0 Meter / Spring terminal connection / Litz 2 x 1440 x 0.071 mm / Copper cross section 6 mm² F-Pickup Diameter 11.2 mm / Bending radius 8xD Track Power Coaxial Cable between Pickup and Regulator / 12 A / 2.0 Meter / Spring terminal connection / Litz 2 x 1440 x 0.071 mm / Copper cross section 6 mm² F-Pickup Diameter 11.2 mm / Bending radius 8xD Track Power Coaxial Cable between Pickup and Regulator / 12 A / 4.0 Meter / Spring...

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