Contactless Power Supply (CPS)
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CPS® – CONTACTLESS POWER SUPPLY 20 KHZ TECHNOLOGY

HIGHEST SYSTEM AVAILABILITY The CPS® convinces with its wear- and largely maintenance-free power supply. In addition, the VAHLE systems are resistant to contamination and meet the requirements of high-speed applications. Of course, optimum efficiency can only be guaranteed under appropriate environmental and mechanical conditions. GLOBAL USE The VAHLE CPS® is used in many branches of industry with more than 450 installations realized worldwide. This includes the great “know-how” of VAHLE and finding individual solutions together with the customer. WIDE RANGE OF SERVICES The CPS® has been...

GENERAL CPS® OPERATING PRINCIPLE TRANSFORMER PRINCIPLE VAHLE-CPS® technology provides electrical energy without any mechan- nology, on the other hand, „stretches“ the primary winding to a long loop ical contact. It utilizes the induction principle similar to a transformer‘s and places the secondary winding onto an open ferromagnetic core. This primary/secondary transfer. In a transformer, the primary and second- allows relative motion of the two windings. The transmission character- ary windings are on a common, closed ferromagnetic core. CPS tech- istics are optimized by using a high...

CPS® – SYSTEM OVERVIEW 1 1 PPU Primary Unit 2 Track Power Litz Cable 3 Guidance 4 F-PU: Flat Pickup PRIMARY EQUIPMENT – OVERVIEW SCHALTSCHRANK PRIMÄRINVERTER As the centerpiece of the contactless power supply, the primary inverter delivers the required electrical power for all mobile consumers located on the track. Standard three-phase alternating current of 400 V / 50 Hz (or different regional standards) is initially converted to single-phase alternating current of 20 kHz and then fed to the primary cable at a constant current of 70 A. A suitable diagnostics interface is available for...

MECHANICAL DATA

The primary inverter units shown here are generally suitable for all areas of application indicated in this catalog. From a technical and economical aspect, an optimum adaptation to the respective conditions of a specific installation is assured due to an available, wide-ranging performance grading scale. Whether a complete cabinet is needed or a mounting plate - our experienced project team will always be glad to help you selecting the best suitable components. Primary equipment can be configured for installations with one segment (stand alone) or for installations with several segments. A...

TRACK EQUIPMENT TRACK COMPENSATION • Compact design • Positioning near track possible • A box is required every 33 to 44 m Track Power Compensation Box PRIMARY CABLE PRIMARY CABLE 8 X 4 • For standard applications • Single insulated copper conductors • Easy installation with standard cable tools • For EMS and sortation technology applications • Special conductor made of single insulated copper braid • Small outside diameter • For very long track sections • Special conductor made of single insulated copper braid

INSTALLED INSIDE VEHICLE GUIDE TRACK CABLE INSTALLED DIRECTLY INTO THE FLOOR CABLE ON SPECIAL SUPPORT RANGE OF PRODUCTS Description

F-PICKUP PS08 WITH INTEGRATED REGULATOR BLOCK DIAGRAM RANGE OF PRODUCTS Description PS08 / 0.5 kW / 20 kHz / Track conductor spacing 80 mm / integrated Regulator / 27 VDC / 19 A max / Battery Charging PS08 / 0.6 kW / 20 kHz / Track conductor spacing 80 mm / integrated Regulator / 24 VDC / 25 A max Cable connection between PS08 and external

VEHICLE EQUIPMENT FOR 24 V / 28.2 V / 56.2 V F-PICKUP PS27.1 WITH INTEGRATED REGULATOR BLOCK DIAGRAM FUSE RANGE OF PRODUCTS Description PS27.1 / 1 kW / 20 kHz / Track conductor spacing 100 mm / integrated Regulator / 24 VDC / 42 A max PS27.1 / 1 kW / 20 kHz / Track conductor spacing 100 mm / integrated Regulator / 28.2 VDC / 36 A max. / Battery Charging PS27.1 / 1 kW / 20 kHz / Track conductor spacing 100 mm / integrated Regulator / 56.2 VDC / 20 A / Battery Charging Cable connection between PS2

TECHNICAL DATA ELECTRICAL DATA

BLOCK DIAGRAM FUSE RANGE OF PRODUCTS Description Regulator / 3.3 kW / 20 kHz / 560 V / Duty 40 % / No thermal monitoring / LITE / Relay contact / No Auxiliary Cable connection between F330 and RE3

TECHNICAL DATA REGULATOR MECHANICAL DATA PICKUP MECHANICAL DATA

BLOCK DIAGRAM FUSE ACINPUT RANGE OF PRODUCTS Description Regulator / 0.8 kW / 20 kHz / Duty 30 % / 48 V / Thermal monitoring / LITE / Relay contact / No Auxiliary Cable connection between RE080 and external applicati

TECHNICAL DATA ELECTRICAL DATA

BLOCK DIAGRAM FUSE ACOUTPUT RANGE OF PRODUCTS Description Cable connections between PUE4 and RE55

TECHNICAL DATA PICKUP MECHANICAL DATA

VEHICLE EQUIPMENT FOR 288 V / 560 V E-PICKUP PU22 AND REGULATOR RE22 BLOCK DIAGRAM RANGE OF PRODUCTS Description PU22 / 22 kW / 20 kHz / Mounting on narrow side PU22 / 22 kW / 20 kHz / Mounting on long side Cable connectio

TECHNICAL DATA ELECTRICAL DATA REGULATOR ELECTRONIC MECHANICAL DATA PICKUP CONNECTION CABLE PICKUP MECHANICAL DATA

Paul Vahle GmbH & Co. KG Westicker Str. 52 59174 Kamen Germany Tel.: +49 2307 704-0 Fax: +49 2307 704-444 info@vahle.de W1103931/00/en | 0 | Rev.02 | 03/19 | Errors and technical modifications subject to change.