*mydirectindustry

Catalogs
Paul Horn
SOLID CARBIDE MILLS 2020/2021

SOLID CARBIDE MILLS 2020/2021

Product catalog summary

Overview: The document is a technical catalogue from HORN Tools, detailing various machining tools and their applications. It provides comprehensive information on different tool categories, specifications, and recommended usage parameters.

Main Sections:

Tool Categories: The catalogue is divided into sections such as Grooving, Drilling/Reaming, Supermini & Mini Internal Machining, Solid Carbide Mills, Modular Holder Systems, and Milling Systems. Each section provides detailed information on the tools available, their specifications, and suitable applications.
Material and Hardness Specifications: A detailed table lists various materials such as carbon steel, alloyed steel, stainless steel, cast iron, aluminum alloys, copper alloys, synthetics, titanium alloys, nickel-base alloys, and cobalt-base alloys. Each material is associated with specific hardness values, indicating their suitability for different machining processes.
Cutting Parameters: The document includes tables with empirical values for cutting parameters, assisting users in selecting the appropriate settings for different materials and tool types. Parameters such as cutting speed (vc), feed per tooth (fz), axial depth of cut (ae), and radial depth of cut (ap) are provided for various tool diameters.
Product Listings: Detailed product listings include part numbers, dimensions, and availability status. Tools are categorized by their specific applications, such as roughing end mills, HPC end mills, and ball nose end mills, with specifications like diameter, length, and number of teeth.
Recommendations and Availability: The catalogue provides recommendations for tool usage, indicating whether a tool is recommended, conditionally usable, or not suitable for specific materials. Availability is noted with symbols indicating stock status or lead time.

Key Data and Recommendations:

Material Suitability: Tools are categorized based on their suitability for different materials, with specific recommendations for coated and uncoated carbide grades.
Empirical Cutting Data: Proven cutting data is provided to optimize tool performance and ensure high-quality machining results.
Expert Support: Users are encouraged to leverage the expertise of HORN's staff for selecting the right tools and parameters for their specific applications.

Overview: This document provides detailed technical specifications and cutting data for various types of end mills, including roughing end mills, sharp end mills, torus end mills, and ball nose end mills. The data is organized by tool type and includes dimensions, part numbers, and recommended usage conditions.

Sections:

Specifications: Each tool type is listed with its part number, dimensions (diameter, length, etc.), and version. The document includes both metric and imperial measurements.
Cutting Data: For each tool type, cutting data is provided, including cutting speed (vc), feed per tooth (fz), axial depth of cut (ae), and radial depth of cut (ap). This data is crucial for determining the optimal operating conditions for each tool.
Recommendations: The document includes symbols indicating stock availability, recommended usage, alternative recommendations, and unsuitability for certain applications. It also specifies whether the tools are suitable for uncoated, coated, or brazed/Cermet carbide grades.
Material Suitability: The tools are categorized based on their suitability for different materials, such as P (steel), M (stainless steel), K (cast iron), N (non-ferrous metals), S (superalloys), and H (hardened materials).

Key Data Tables:

Tool Dimensions: Tables list the dimensions for each tool type, including diameter, length, and number of flutes.
Cutting Parameters: Tables provide detailed cutting parameters for each tool, including recommended cutting speeds and feed rates for various materials.

Critical Information: The document emphasizes the importance of selecting the correct tool and cutting parameters to ensure optimal performance and tool life. It also highlights the availability of tools from stock and the lead time for non-stock items.

Overview: This document provides detailed specifications and cutting data for various milling tools, including DSMR, DSR, DSF, DSFT, DSH, and DSFF. It includes dimensions, part numbers, and recommended usage for different materials and applications.

Specifications:

Dimensions: All dimensions are provided in millimeters.
Part Numbers: Each tool is identified by a unique part number, indicating its specifications such as diameter, length, and type.

Cutting Data:

DSMR: Cutting data for diameters Ø 10 - 12 mm and Ø 16 - 20 mm are provided, including parameters like cutting speed (vc), feed per tooth (fz), and axial depth of cut (ap).
DSR: Specifications for Ø 2 - 12 mm tools, focusing on roughing end mills with corner radius.
DSF: Data for Ø 2 - 16 mm tools, including roughing end mills with corner chamfer.
DSFT: Trochoidal milling data for Ø 2 - 10 mm and Ø 12 - 20 mm tools.
DSH: High feed mill data for Ø 2 - 16 mm tools.

Material Recommendations:

Uncoated Grades: Suitable for specific applications, with recommendations marked as recommended (●), alternative (ο), or not suitable (-).
Coated Grades: Similar recommendations are provided for coated grades.
Brazed/Cermet: Recommendations for brazed and cermet tools are also included.

Availability:

Tools are available from stock (▲) or upon request (x), with a typical lead time of 4 weeks (Δ).

Key Parameters:

Cutting Speed (vc): Provided in meters per minute for various materials and tool types.
Feed per Tooth (fz): Detailed for each tool size and application.
Axial Depth of Cut (ap): Specified for different operations and tool dimensions.

Overview: This document provides detailed specifications and recommendations for various types of end mills, including solid carbide and ball nose end mills. It includes information on dimensions, part numbers, and cutting data for different materials and applications.

Specifications: The document lists various end mills with their respective dimensions in millimeters, including diameter (d1), length (l1, l2, l3), and radius (r). It also specifies the number of flutes (Z) and angles (γ1, γ2) for each tool.

Cutting Data: Cutting data is provided for different materials, categorized by type (P, M, K, N, S, H) and includes recommended cutting speeds (vc) in meters per minute. The document also provides feed rates (fz), axial depth of cut (ae), and radial depth of cut (ap) for conventional and high-speed cutting (HSC) milling.

Material Suitability: The document categorizes the suitability of each tool for different materials, indicating whether they are recommended (●), conditionally suitable (ο), or not suitable (-) for uncoated, coated, and brazed/Cermet carbide grades.

Availability: Tools are marked as available from stock (▲), with some requiring a lead time of four weeks (Δ) or available upon request (x).

Key Recommendations: The document emphasizes the importance of selecting the appropriate tool based on material type and application to ensure optimal performance and tool life.

Carbide Grades and Coatings
This document provides detailed specifications for various carbide grades, including uncoated, coated, and brazed/Cermet options. The grades are categorized based on their suitability for different materials: P (recommended), M (recommended), K (alternative recommendation), N (not suitable), S (recommended), and H (not suitable).

Dimensions and Pre-assembly
Dimensions are provided in millimeters, with pre-assembled options available for diameters up to 3 mm for Toodle high-speed spindles.

Cutting Data
The document includes extensive cutting data for DSRV tools with diameters ranging from 2 mm to 16 mm. The data is organized by tool diameter and includes parameters such as feed per tooth (fz), axial depth of cut (ae), and radial depth of cut (ap) for different cutting speeds (vc).

Part Numbers and Availability
Each tool is identified by a part number, with availability indicated by symbols: ▲ (on stock), Δ (4 weeks), and x (upon request).

Key Recommendations
Recommendations for use are provided, with specific grades suggested for different materials. The document emphasizes the importance of selecting the appropriate grade and coating for optimal performance.

Overview: This document provides technical specifications and recommendations for various carbide grades and end mills with corner radii. It includes cutting data, dimensions, and part numbers for different tool sizes.

Carbide Grades: The document categorizes carbide grades into uncoated, coated, and brazed/Cermet types. Recommendations for their suitability in different materials are provided, with symbols indicating recommended (●), alternative (ο), and not suitable (-) applications.

Cutting Data: Cutting speeds (vc) are specified for different materials and tool sizes. For example, M1.1 has speeds of 100, 130, and 190 m/min, while S3.1 ranges from 33 to 60 m/min. Feed rates (fz), radial depth of cut (ae), and axial depth of cut (ap) are detailed for each tool diameter.

Tool Specifications: The document lists part numbers for DSRV tools, detailing dimensions such as diameter (d1), corner radius (r), and lengths (l1, l2, l3). The form and availability status (on stock, 4 weeks, upon request) are also included.

Key Recommendations: The document emphasizes the importance of selecting the appropriate carbide grade and cutting parameters based on the material being machined. It provides a clear guide for optimizing tool performance and longevity.

Overview: This document provides technical specifications and recommendations for various carbide grades and end mill tools, focusing on their suitability for different materials and applications. It includes detailed cutting data and dimensions for specific tool models.

Carbide Grades and Suitability:

Uncoated Grades: Not suitable for certain applications.
Coated Grades: Recommended for use in various materials.
Brazed/Cermet: Suitable for specific applications.

Material Suitability:

P (Steel): Recommended.
M (Stainless Steel): Recommended.
K (Cast Iron): Alternative recommendation.
N (Non-ferrous): Not suitable.
S (Superalloys): Recommended.
H (Hardened Steel): Not suitable.

Cutting Data: The document provides cutting speeds (vc) in meters per minute for different materials and tool dimensions. For example, for M1.1, the speeds are 100, 130, and 190 m/min.

Tool Specifications: Detailed dimensions and part numbers are provided for various DSRV models, including diameter, radius, length, and form. Tools are available in different configurations, such as HA and HB forms.

Availability: Tools are marked as available from stock, with some requiring a 4-week lead time or available upon request.

Overview: This document provides detailed specifications and cutting data for various DSTMA and DSA end mills, focusing on dimensions, cutting angles, and recommended usage conditions. It includes information on carbide grades, availability, and specific parameters for different tool diameters.

Specifications: The document lists part numbers for DSTMA and DSA end mills, detailing dimensions such as diameter (d1), radius (r), and lengths (l2, l3). It specifies the number of flutes (Z) and cutting angles (γ1, γ2). The tools are available in both uncoated and coated carbide grades, with some pre-assembled options for high-speed spindles.

Cutting Data: Cutting data is provided for tool diameters ranging from 0.1 mm to 3 mm. Parameters include cutting speed (vc), feed per tooth (fz), axial depth of cut (ae), and radial depth of cut (ap). The document specifies different cutting angles (3°, 5°, 7°) and their corresponding cutting conditions.

Recommendations: The document includes symbols indicating stock availability, recommended usage, and alternative recommendations. It highlights which tools are suitable for drilling and provides guidance on the appropriate cutting conditions for different materials.

Key Parameters: - Cutting speed (vc) varies based on tool diameter and material. - Feed per tooth (fz) and depth of cut (ae, ap) are specified for each tool size and angle. - Tools are categorized by their suitability for different materials, with specific recommendations for each.

Availability: Tools are available from stock or upon request, with some requiring a lead time of four weeks. Pre-assembled options are available for certain diameters.

Overview: This document provides detailed specifications and cutting data for various types of end mills, including single flute end mills (DSA), ball nose end mills (DSKA), sharp end mills (DSA), and corner radius end mills (DSRA). The data includes dimensions, part numbers, and recommended usage conditions.

Specifications:

Single Flute End Mills (DSA): Suitable for drilling, available in diameters ranging from 0.3 mm to 1.8 mm. Key parameters include cutting angles (γ1, γ2), dimensions (d1, l2, l3, etc.), and stock availability.
Ball Nose End Mills (DSKA): Available in diameters from 4 mm to 20 mm, with specifications including radius (r), cutting angles, and dimensions.
Sharp End Mills (DSA): Offered in diameters from 4 mm to 20 mm, with detailed cutting data and dimensions.
Corner Radius End Mills (DSRA): Feature a corner radius, available in diameters from 4 mm to 20 mm, with specifications on radius, dimensions, and cutting angles.

Cutting Data:

Cutting speeds (vc) and feed rates (fz) are provided for different materials and tool diameters.
Data is organized by tool type and diameter, with specific recommendations for cutting angles and depths (ae, ap).

Recommendations:

Tools are categorized by suitability for different materials, with symbols indicating stock availability and recommendations.
Uncoated and coated carbide grades are specified for various applications.

Key Tables and Charts:

Tables provide comprehensive data on tool dimensions, cutting parameters, and material suitability.
Charts illustrate recommended cutting speeds and feed rates for different tool types and sizes.

Overview: This document provides detailed specifications and cutting data for various end mills and roughing end mills, including DSRA, DSFA, and DSFRA series. It includes information on dimensions, carbide grades, and recommended usage conditions.

Specifications: The document lists part numbers for different end mills, specifying dimensions such as diameter (d1), radius (r), length (l2, l3), and other relevant measurements. It also categorizes the mills based on their suitability for different materials, indicated by symbols for recommended, alternative, and not suitable uses.

Cutting Data: Cutting data is provided for different diameter ranges (Ø 6 - 20 mm) for each series. This includes feed per tooth (fz), axial depth of cut (ae), and radial depth of cut (ap) for various angles. The document also provides cutting speed (vc) in meters per minute for different conditions.

Material Suitability: The document uses symbols to indicate the suitability of each tool for different materials, such as uncoated and coated carbide grades, and brazed/Cermet options. It specifies which tools are recommended, conditionally usable, or not suitable for specific materials.

Availability: Availability is indicated with symbols, showing whether items are in stock, available within four weeks, or upon request.

Key Tables and Data: The document includes tables with detailed cutting parameters for each tool type and size, providing essential data for selecting the appropriate tool for specific machining tasks.

Overview: The document provides detailed specifications and guidelines for the DG milling system, which includes various milling techniques such as groove milling, chamfering, copy milling, high feed milling, and gear milling. It outlines the components, types, and part numbers associated with the system, as well as technical instructions for assembly and maintenance.

Specifications: The document lists different types of milling shanks (MDG) and cutter heads (DGR, DGF, DGRR, etc.) with specific dimensions and materials. The shanks are available with or without coolant supply and are made from carbide or steel. The cutter heads come with features like corner radius or chamfer and are designed for right-hand cutting.

Procedures: Assembly instructions emphasize the importance of cleaning interfaces, applying lubricant, and using the correct torque for tightening cutting inserts. The document provides torque specifications and wrench sizes for different systems (DG10, DG12, DG16, DG20).

Technical Data: Cutting data for various cutter heads (DGR, DGF, DGRR) is provided, including recommended cutting speeds (vc) and feed rates (fz) for different materials and applications. The document also includes information on carbide grades and their suitability for different materials.

Spare Parts and Maintenance: Wrenches and additional equipment are not included with the milling shank and must be ordered separately. Damaged milling cutter shanks can be repaired by the manufacturer, HORN.

Recommendations: The document highlights recommended and alternative carbide grades for different applications, indicating which are suitable, conditionally suitable, or not suitable.

Overview: This document provides detailed specifications and recommendations for various milling tools and high-speed spindles. It includes part numbers, system types, dimensions, and cutting data for different milling operations such as corner and groove milling, copy milling, gear milling, chamfering, and corner rounding. Additionally, it covers the Toodle high-speed spindles for DS milling cutters.

Specifications:

Part Numbers and Systems: Each tool is identified by a specific part number and system type, with dimensions provided in millimeters.
Tool Types: Includes DGH, DGM, DGK, DGVZ, DGFF, and DGV, each designed for specific milling operations.
Carbide Grades: Tools are available in uncoated, coated, and brazed/Cermet carbide grades, suitable for different materials.

Cutting Data:

Velocity (vc): Provided in meters per minute for various materials and tool types.
Feed Rate (fz), Radial Depth (ae), Axial Depth (ap): Specific values are given for different tool diameters and operations.

Recommendations:

Material Suitability: Tools are recommended for materials such as steels, hardened steels, titanium alloys, and non-ferrous metals.
Availability: Some tools are available from stock, while others require a 4-week lead time or are available upon request.

Toodle High-Speed Spindles:

Compatibility: Designed for DS milling cutters with diameters from 0.1 to 3 mm.
Adaptability: Tools can be customized with various geometries, coatings, and substrates for specific machining needs.
Tool Holders: Compatible with standard tool holders such as hydraulic expansion chucks and collet chucks.

Additional Equipment:

Assembly Kits: Available for different shank diameters.
Rotation Speed and Coolant Pressure: Detailed instructions provided for optimal performance.

Catalog excerpts

DAS WERKZEUG HORN TOOLS

Open the catalog to page 2

Die neuen Kataloge von HORN – Maßstäbe für Ihre Produktivität Von der Einzelteil- bis zur Serienfertigung, bei Standard- oder Sonderanwendungen: Unsere Werkzeuge bieten Ihnen schnelle, wirtschaftliche und qualitativ hochwertige Lösungen. Die aktuellen HORN-Kataloge sind in folgende Themen aufgegliedert: • Stechdrehen • Supermini und Mini Innenbearbeitung • Modulare Haltersysteme • Hochharte Schneidstoffe • Frässysteme • Bohren und Reiben • VHM-Fräswerkzeuge • Boehlerit Drehen • Boehlerit Fräsen Bei der Wahl der individuellen Schnittparameter unterstützen Sie unsere Tabellen mit praxiserprobten...

Open the catalog to page 3

Inhaltsverzeichnis / Index Vollhartmetall-Schaftfräser für alle gängigen Stahlwerkstoffe Solid Carbide End Mills for all common steel materials Vollhartmetall-Schaftfräser für: - hochfeste Stähle - gehärtete Stähle - Kobalt-Chrom-Legierungen - Titan - Aluminium Solid Carbide End Mills for: - high tensile steels - hardened steels - Cobalt Chromium Steels - Titanium - Aluminium Fräserschäfte mit wechselbaren Schneidköpfen für: -Bohrnutenfräsen -Fasen und Anbohren -Kopierfräsen -Hochvorschubsfräsen -Verzahnungsfräsen Milling shanks with exchangeable cutter heads for: -Centre Cutting and Groove Milling...

Open the catalog to page 4

Werkstoffübersicht Material Overview Härte / Hardness Carbon steel Carbon steel Carbon steel Legierter Stahl Alloyed steel Legierter Stahl Alloyed steel Legierter Stahl Alloyed steel hochlegierter Stahl high alloyed steel hochlegierter Stahl high alloyed steel Rostfreier Stahl Stainless steel martensitisch, ferritisch martensitic, ferritic Rostfreier Stahl Stainless steel Rostfreier Stahl Stainless steel austenitisch, ferritisch austenitic, ferritic Grey cast iron niedrige Festigkeit Grey cast iron hohe Festigkeit high tensile strength Spheroidal graphite cast iron Spheroidal graphite cast iron...

Open the catalog to page 5

Übersicht Anwendungen Overview Application Eintauchen horizontal Eintauchen, Rampe, Helix, Centre cutting Balance quality Diving horizontal Diving, ramping, helical Eintauchen, Rampe, Helix, vertikal Diving, ramping, helical, vertical Drallwinkel Helix angle Eckenradius Corner radius Radius theoretisch Radius theoretic Formtoleranz Form tolerance Toleranz Tolerance Full radius Internal cooling Effektive Nutzlänge Corner chamfer Slot milling Corner milling Copy milling Trochoidal milling

Open the catalog to page 6

Vollhartmetall-Schaftfräser Solid Carbide End Mills DPSG.3 Schruppfräser Roughing End Mill DPSG.4 Schruppfräser Roughing End Mill Schruppfräser, Spanbrecher Ø 4 – Ø 20 Roughing End Mill, chip breaker Kordelschruppfräser Ø 4 – Ø 20 Roughing End Mill with ripper profile Schaftfräser, scharfkantig End Mill, sharp Torusfräser Torus End Mill Torusfräser Torus End Mill Schaftfräser Mehrschneider End Mill multiple fluted Schaftfräser Vollradius Ball Nose End Mill Schaftfräser Vollradius Ball Nose End Mill Schaftfräser Vollradius Ball Nose End Mill

Open the catalog to page 7

Solid Carbide End Mills - alle gängigen Stahlwerkstoffe - all common steel materials

Open the catalog to page 8

Schruppfräser Roughing End Mill Part number ▲ ab Lager / n stock Δ 4 Wochen / weeks x auf Anfrage / pon request o 4 u ● empfohlen / ecommended r ο bedingt einsetzbar / lternative recommendation a nicht geeignet / ot suitable n unbeschichtete HM-Sorten / ncoated grades u beschichtete HM-Sorten / oated grades c bestückt/Cermet / razed/Cermet b Abmessungen in mm Dimensions in mm

Open the catalog to page 9

Schnittdaten DPSG Ø 2 - 20 mm Cutting Data DPSG Ø 2 - 20 mm

Open the catalog to page 10

Open the catalog to page 11

Schnittdaten DPSG Ø 3 - 20 mm Cutting Data DPSG Ø 3 - 20 mm

Open the catalog to page 12

Bestellnummer Part number Ausführung Version ▲ ab Lager / n stock Δ 4 Wochen / weeks x auf Anfrage / pon request o 4 u ● empfohlen / ecommended r ο bedingt einsetzbar / lternative recommendation a nicht geeignet / ot suitable n unbeschichtete HM-Sorten / ncoated grades u beschichtete HM-Sorten / oated grades c bestückt/Cermet / razed/Cermet b Abmessungen in mm Dimensions in mm

Open the catalog to page 13

Schnittdaten DPSV Ø 4 - 20 mm Cutting Data DPSV Ø 4 - 20 mm

Open the catalog to page 14

Part number ▲ ab Lager / n stock Δ 4 Wochen / weeks x auf Anfrage / pon request o 4 u ● empfohlen / ecommended r ο bedingt einsetzbar / lternative recommendation a nicht geeignet / ot suitable n unbeschichtete HM-Sorten / ncoated grades u beschichtete HM-Sorten / oated grades c bestückt/Cermet / razed/Cermet b Abmessungen in mm Dimensions in mm

Open the catalog to page 15

Schnittdaten DPX Ø 3 - 16 mm Cutting Data DPX Ø 3 - 16 mm

Open the catalog to page 16

Open the catalog to page 17

Schnittdaten DPX Ø 3 - 16 mm Cutting Data DPX Ø 3 - 16 mm

Open the catalog to page 18

Schruppfräser, Spanbrecher Roughing End Mill, chip breaker Part number ▲ ab Lager / n stock Δ 4 Wochen / weeks x auf Anfrage / pon request o 4 u ● empfohlen / ecommended r ο bedingt einsetzbar / lternative recommendation a nicht geeignet / ot suitable n unbeschichtete HM-Sorten / ncoated grades u beschichtete HM-Sorten / oated grades c bestückt/Cermet / razed/Cermet b Abmessungen in mm Dimensions in mm

Open the catalog to page 19

SOLID CARBIDE MILLS 2020/2021

SOLID CARBIDE MILLS 2020/2021

Catalog excerpts

All Paul Horn catalogs and technical brochures

Archived catalogs