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Paul Horn
Multi-Milling System DM

Multi-Milling System DM

Product catalog summary

Overview: This document outlines the specifications and guidelines for the Kombi-Fräser DM-System and Multi-Milling DM-System, focusing on milling operations such as corner and groove milling, chamfering, centering, and copy milling. It includes details on dimensions, materials, and spare parts.

Specifications:

Milling Operations: Supports corner and groove milling, chamfering, centering, and copy milling.
Materials: Shanks are available in carbide or steel, with options for shrink fit or non-shrink fit applications.
Dimensions: Provided in millimeters, with additional sizes available upon request.

Procedures:

Spare Parts: Clamping wrenches and spare parts must be ordered separately. The specified clamping wrench (S.DM08, S.DM10, or S.DM12) is required for exchanging cutting inserts.

Recommendations:

Carbide Grades: Various grades are available, including uncoated, coated, and brazed/Cermet options, with main and alternative recommendations provided.

Key Data from Tables:

Part Numbers: Detailed part numbers are listed with corresponding dimensions and specifications.
Stock Availability: Items marked with ▲ are in stock, while Δ indicates a 4-week lead time.

Critical Information:

Tool Compatibility: Each milling shank type is compatible with specific cutting inserts, and the correct tool must be used for each operation.
Cooling Supply: Some shanks are designed with through coolant supply, while others are not.

Specifications:
Details on cutting inserts and milling shanks, specifically DM212 and DM012 types, include dimensions in millimeters and carbide grades, with part numbers for ordering. Cutting inserts are designed for right-hand cutting with point angles of 120° and 90°.

Technical Instructions:
Carbide groove milling tools are recommended for climb milling. Formulas for calculating cutting conditions for groove and side milling are provided, emphasizing medium chip thickness (hm) for determining feed rates. It advises increasing cutting speed (vc) and feed per tooth (fz) if the full width of the milling cutter is not used. Specific examples and conditions are provided in a cutting data table.

Cutting Data:
Includes detailed cutting data for various materials, such as unalloyed steel, low and high alloyed steel, stainless steel, cast iron, and super alloys. It provides hardness values, cutting speeds, and feed rates for different engagement conditions (ae/D ratios), organized by material type with recommendations for specific carbide grades.

Additional Equipment:
Details on additional equipment such as torque screwdrivers with variable settings and universal bitholders are provided. Torque screwdrivers feature a scale for setting and display, ergonomic handles, and acoustic signals for precision. Universal bitholders are compatible with various bits and designed for controlled screw setting and opening.

Catalog excerpts

Kombi-Frâser DM-System Multi-Milling DM-System • Corner and Groove Milling • Copy Milling

Open the catalog to page 1

GROOVE MILLING MILLING SHANK Type Schaftmaterial: Hartmetall Material of shank: Carbide ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehòr bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM08 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench S.DM08 (see page COMPONENT).

Open the catalog to page 2

GROOVE MILLING MILLING SHANK Type 90° Aufnahme - nicht schrumpfbar Shank 90° - not recommended for shrinking Schaftmaterial: Stahl Material of shank: Steel ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehòr bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM08 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench...

Open the catalog to page 3

GROOVE MILLING MILLING SHANK Type Schaftmaterial: Hartmetall Material of shank: Carbide ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Schlüssel und Zubehör bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM08 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench S.DM08 (see page COMPONENT).

Open the catalog to page 4

CORNER and GROOVE MILLING CUTTING INSERT Type Width of groove from Picture = right hand cutting version shown for use with Milling shank Part number ▲ ab Lager / on stock A 4 Wochen / 4 weeks • Haupteinsatzbereich / main recommendation O bedingt einsetzbar / alternative recommendation unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestÜckt/Cermet / brazed/Cermet Carbide grades

Open the catalog to page 5

CUTTING INSERT Type for use with Milling shank Picture = right hand cutting version shown Carbide grades

Open the catalog to page 6

CUTTING INSERT Type Spitzenwinkel Point angle Picture = right hand cutting version shown Part number ▲ ab Lager / on stock A 4 Wochen / 4 weeks • Haupteinsatzbereich / main recommendation O bedingt einsetzbar / alternative recommendation unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestÜckt/Cermet / brazed/Cermet for use with Milling shank Carbide grades

Open the catalog to page 7

COPY MILLING CUTTING INSERT Type Copy radius Picture = right hand cutting version shown for use with Milling shank Carbide grades

Open the catalog to page 8

GROOVE MILLING MILLING SHANK Type Schaftmaterial: Hartmetall Material of shank: Carbide ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehòr bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM10 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench S.DM10 (see page COMPONENT).

Open the catalog to page 9

GROOVE MILLING MILLING SHANK Type 90° Aufnahme - nicht schrumpfbar Shank 90° - not recommended for shrinking Schaftmaterial: Stahl Material of shank: Steel ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehòr bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM10 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench...

Open the catalog to page 10

GROOVE MILLING MILLING SHANK Type Schaftmaterial: Hartmetall Material of shank: Carbide ohne Kühlmittelzufuhr for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehör bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM10 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench S.DM10 (see page COMPONENT).

Open the catalog to page 11

CORNER and GROOVE MILLING CUTTING INSERT Type Width of groove from for use with Milling shank Picture = right hand cutting version shown Part number Á ab Lager / on stock A 4 Wochen / 4 weeks • Haupteinsatzbereich / main recommendation O bedingt einsetzbar / alternative recommendation unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestÜckt/Cermet / brazed/Cermet Carbide grades

Open the catalog to page 12

CUTTING INSERT Type for use with Milling shank Picture = right hand cutting version shown Carbide grades

Open the catalog to page 13

CUTTING INSERT Type Spitzenwinkel Point angle for use with Milling shank Picture = right hand cutting version shown O bedingt einsetzbar / alternative recommendation I unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestÜckt/Cermet / brazed/Cermet Carbide grades

Open the catalog to page 14

COPY MILLING CUTTING INSERT Type Copy radius Picture = right hand cutting version shown for use with Milling shank Carbide grades

Open the catalog to page 15

GROOVE MILLING MILLING SHANK Type Schaftmaterial: Hartmetall Material of shank: Carbide with through coolant supply for use with Cutting Insert Weitere Abmessungen auf Anfrage Abmessungen in mm Further sizes upon request Dimensions in mm Ersatz teile Schlüssel und Zubehòr bitte gesondert bestellen. Den Schneidkopfwechsel nur mit Schlüssel S.DM12 (siehe Seiten ZUBEHÖR) vornehmen. Spare parts The clamping wrench and spare parts need to be ordered separately. The cutting insert can only be exchanged by use of the correct clamping wrench S.DM12 (see page COMPONENT)

Open the catalog to page 16

Multi-Milling System DM

Multi-Milling System DM

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