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High-performance Reaming Tools System DR

High-performance Reaming Tools System DR
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High-performance Reaming Tools System DR

Product catalog summary
Introduction
The document discusses HORN company's collaboration with Swiss company Urma AG to expand into high-performance reaming tools. The product range, under the "DR Reaming" group, includes cutters, inserts, adaptors, and alignment aids.

Specifications
The DR reaming system features patented cutters for precision machining of various materials, available in diameters from 11.9 to 100.6 mm. Options include coated and non-coated carbide versions and cermets, with geometries for through-holes and blind hole drillings.

Tooling System
The modular system comprises inserts DR, reaming insert holders MDR, shanks VDR, adaptor ADR, and system adaptors URMA. Components allow for quick cutter changes using a positioning pin and screws.

Cutting Edge and Holder Details
Cutter holders come as cylindrical shanks with internal coolant supply, available in short and long versions, with diameters from 11.9 to 35.6 mm. Larger shanks have their own alignment mechanism.

Ordering Information
Detailed ordering examples and part numbers are provided, specifying dimensions and recommended materials.

Additional Information
Sections cover the Handling System DR, additional equipment, material comparison, cutting materials, cutting data, troubleshooting, formulas, and a technical enquiry form.

Specifications and Procedures
Detailed specifications for machining processes include parameters for cutting speed, feed per tooth, and depth of cut, with data for materials like HM, Cermet, and DLC.

Standards and Recommendations
Troubleshooting recommendations address issues like oversized holes and chatter marks, suggesting adjustments to cutting speed, feed rate, and coolant mix.

Formulas
Formulas for calculating cutting speed, feed rate, and process time are included to optimize machining operations.

Troubleshooting Solutions
Solutions for faults such as large or small holes and tool jamming include reducing run-out error and adjusting cutting parameters.

Technical Enquiry Form
A form captures essential machining requirements like bore diameter and surface quality.

Groove Milling
Describes groove milling techniques with examples like brake calipers and slot milling, providing cutting data and tool specifications.

Key Data Extraction
Tables and charts summarize critical data on cutting parameters and material specifications for machining operations.
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Catalog excerpts

High-performance Reaming Tools System DR-1

HIGH-PERFORMANCE REAMING HORN-System DR HORN-System DR Lizenz Modulares Werkzeugsystem Modular Tooling System

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High-performance Reaming Tools System DR-2

Sehr geehrte Kunden, die Firma HORN, Spezialist für das Bearbeiten zwischen zwei Flanken, erweitert ihr Leistungsangebot für die Komplettbearbeitung um die Produktreihe Reibwerkzeuge. Das in Lizenz der Schweizer Firma Urma AG, Rupperswil, gefertigte Produktprogramm umfasst verschiedene Schneiden, Schneidenkörper und Adapter sowie Ausrichthilfen und wird unter der Produktgruppe „Reiben DR" katalogmäßig geführt. Bemerkenswert an dem Reibsystem „DR" sind die sehr schmalen, patentierten Schneiden zur Bohrungsfeinstbearbeitung von Stählen, Gusswerkstoffen, NE-Metallen und Kunststoffen. Sie sind mit...

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High-performance Reaming Tools System DR-3

Reaming insert holders MDR System adaptors URMA User guide System DR Additional equipment Material comparison table Cutting materials Schnittdaten Reiben Cutting data reaming Troubleshooting solutions Technical Enquiry

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High-performance Reaming Tools System DR-4

HIGH-PERFORMANCE REAMING SCHNEIDPLATTE Type INSERT Type gerade verzahnt straight fluted für Durchgangs- und Sacklochbohrung for through hole and blind hole for use with Reaming insert holder Abbildung = rechtsschneidend Right hand version shown Ordering example: recommended cermet grades bevorzugte Cermet-Sorten bevorzugte HM-Sorten recommended carbide grades Part number Example: Bestellnummer Beispiel: - nach Kundenwunsch - - according customers' requirements - DR.016.01190.H7.A1 (Sorte / Grade) Geometrie A/C/E /Geometry A/C/E IT-Klasse / IT-Class Schneidkreis-Ø Ds Beispiel: / Cutting edge Ø...

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High-performance Reaming Tools System DR-5

HIGH-PERFORMANCE REAMING SCHNEIDPLATTE Type INSERT Type linksschräg verzahnt left helical fluted Through hole for use with Reaming insert holder Abbildung = rechtsschneidend Right hand version shown Ordering example: recommended cermet grades bevorzugte Cermet-Sorten bevorzugte HM-Sorten recommended carbide grades Part number Example: Bestellnummer Beispiel: - nach Kundenwunsch - - according customers' requirements - DR.016.01190.H7.B1 (Sorte / Grade) Geometrie B/D / Geometry B/D IT-Klasse / IT-Class Schneidkreis-Ø Ds Beispiel: / Cutting edge Ø Ds Example: 11,90 mm Plattensitzgröße / Seating...

 Open the catalog to page 5
High-performance Reaming Tools System DR-6

HIGH-PERFORMANCE REAMING HORN-System DR HORN-System DR Lizenz Modulares Werkzeugsystem Modular Tooling System

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High-performance Reaming Tools System DR-7

HIGH-PERFORMANCE REAMING REIBSCHAFT Typ REAMING INSERT HOLDER Type mit innerer Kühlmittelzufuhr with through coolant supply Schaftmaterial: HM = Hartmetall ST = Stahl Material of shank: HM = Carbide ST = Steel für Schneidplatten for use with inserts Form A = Zylinderschaft DIN 1835-A Cylindrical shank Part number Ausführung D oder S angeben 1 Satz Schrauben, 1 Torx-Schlüssel im Lieferumfang enthalten 1 Set of screws, 1 Torx wrench - no separate order required! Ersatzteile Spare parts Reibschaft Reaming insert holder Torx-Klinge Drehmomentschlüssel Torx-Blade Torque Wrench

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High-performance Reaming Tools System DR-8

HIGH-PERFORMANCE REAMING REIBSCHAFT Typ REAMING INSERT HOLDER Type mit innerer Kühlmittelzufuhr with through coolant supply für Schneidplatten for use with inserts Form V = Verstell- bzw. Ausrichtschnittstelle, passend zu Ausrichtschäften VDR for use with shank type VDR, allowing for “0” runout adjustment. Part number 1 Satz Schrauben, 1 Torx-Schlüssel im Lieferumfang enthalten 1 Set of screws, 1 Torx wrench - no separate order required! Ersatzteile Spare parts Reaming insert holder Torx-Klinge Drehmomentschlüssel Torx-Blade Torque Wrench

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High-performance Reaming Tools System DR-9

HIGH-PERFORMANCE REAMING SCHAFT Typ SHANK Type mit integriertem Ausrichtmechanismus with integrated compensation device Form A = Zylinderschaft DIN 1835-A Cylindrical shank B = Weldonschaft DIN 1835-B E = Whistle-Notch DIN 1835-E BM = URMA Beta Modul (ABS) Bestellnummer Part number

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High-performance Reaming Tools System DR-10

HIGH-PERFORMANCE REAMING ADAPTER Typ ADAPTOR Type für Schneidplatten for use with inserts Part number Größe Size 1 Satz Schrauben, 1 Torx-Schlüssel im Lieferumfang enthalten 1 Set of screws, 1 Torx wrench - no separate order required! Spare parts Adapter Adaptor Torx-Klinge Drehmomentschlüssel Torx-Blade Torque wrench

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High-performance Reaming Tools System DR-11

HIGH-PERFORMANCE REAMING SYSTEM HOLDER URMA Type U f* M

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High-performance Reaming Tools System DR-12

HIGH-PERFORMANCE REAMING SYSTEM HOLDER URMA Type U f* M

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High-performance Reaming Tools System DR-13

HIGH-PERFORMANCE REAMING SYSTEM-AUFNAHME URMA Typ SYSTEM HOLDER URMA Type Betamodul 40/63/100 Beta Module 40/63/100 Bestellnummer Part number Betamodul Beta Module System System Spare parts System-Aufnahme Urma Gewindestift System Holder Urma

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High-performance Reaming Tools System DR-14

HIGH-PERFORMANCE REAMING SYSTEM HOLDER URMA Type

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High-performance Reaming Tools System DR-15

HIGH-PERFORMANCE REAMING SYSTEM-AUFNAHME URMA Typ SYSTEM HOLDER URMA Type Betamodul 25/32/40/50/63/80/100 Beta Module 25/32/40/50/63/80/100 Part number Beta Module System System Ersatzteile Spare parts System-Aufnahme Urma Gewindestift Kühlmittelrohr System Holder Urma Coolant tube Bestellhinweis: Das Kühlmittelrohr ist nicht im Lieferumfang enthalten - bitte separat bestellen! Ordering note: Coolant tube ist not included - separate order requiered!

 Open the catalog to page 15
High-performance Reaming Tools System DR-16

Handhabung User guide Ausrichten Um optimale Reibergebnisse zu erzielen, ist ein perfekter Rundlauf des Werkzeuges unumgänglich. Um Rundlauffehler von Aufnahme und Maschinenspindel auszugleichen, werden Ausricht-, Dehnspann- oder Schrumpffutter eingesetzt. DR-Reibwerkzeuge können mit verschiedenen Methoden gemessen werden: Adjusting To achieve the best reaming results a tool with zero run-out is desirable. In order to compensate for any errors due to run-out from the tool holders or the machine spindle, the following holders are recommendend: compensation holders, hydraulic chucks, or shrink...

 Open the catalog to page 16
High-performance Reaming Tools System DR-17

Handhabung User guide Handhabung Zentrale Befestigungsschraube anziehen gemäß Tabellenwert 1. Rundlauf messen und Schneide auf höchsten Punkt drehen. Mit den Justierschrauben den halben Wert des Rundlaufes korrigieren. Kontrollieren und Justierung allenfalls wiederholen. Zentrale Befestigungsschraube anziehen gemäß Tabellenwert 2. Handling Secure central locking screw (see value no 1). Measure run-out and set the cutting edge of the insert to the highest point. Compensate half of the total runout by using the adjustment screws. Check run-out and repeat the adjustment if necessary. Secure central...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.