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Paul Horn
DRILLING AND REAMING 2020/2021

DRILLING AND REAMING 2020/2021

Product catalog summary

Overview: The document is a technical catalogue from HORN Tools, detailing their range of drilling and reaming tools. It emphasizes the company's commitment to providing high-quality, efficient solutions for both standard and specialized applications in manufacturing.

Main Sections:

Product Categories: The catalogue is divided into sections such as Grooving, Drilling/Reaming, Supermini & Mini Internal Machining, Solid Carbide Mills, Modular Holder Systems, and Milling Systems. Each section provides detailed specifications and applications for the tools.
Quality and Environmental Commitment: HORN Tools emphasizes their dedication to quality, driven by customer standards. They focus on early error detection and continuous improvement. The company also highlights its environmental management system aimed at reducing noise, pollutants, waste, and conserving resources.
Energy Management: The document outlines HORN's energy policy, which complies with ISO 50001 standards. It includes a commitment to legal compliance and continuous improvement in energy efficiency, supported by an energy manager and a network of employees.
Technical Specifications: Detailed tables provide specifications for solid carbide drills, including dimensions, part numbers, and availability. The tools are categorized by their suitability for different materials, such as steel and stainless steel, and are available with or without internal cooling.

Key Data from Tables:

Drill Specifications: The tables list solid carbide drills with internal cooling, specifying dimensions (d1, d2, l1, l2, l3), form, and availability status (in stock, 4 weeks, upon request).
Material Suitability: The tools are rated for different materials (P, M, K, N, S, H) with recommendations on their suitability (recommended, alternative, not suitable).

Conclusion: HORN Tools provides a comprehensive range of high-performance drilling and reaming tools, supported by a strong commitment to quality, environmental responsibility, and energy efficiency. The catalogue serves as a detailed guide for selecting the appropriate tools for various manufacturing needs.

Overview: This document provides detailed specifications for solid carbide drilling tools, specifically designed for steel. The tools are categorized based on their dimensions and availability, with options for internal cooling and specific shank forms.

Specifications: The document lists various part numbers for solid carbide drills, detailing their dimensions (d1, d2, l1, l2, l3) and form (HA). The drills are available in different diameters ranging from 3.0 mm to 20.0 mm, with lengths and other dimensions specified for each part number.

Availability: The availability of each drill is indicated by symbols: ▲ (on stock), Δ (available in 4 weeks), and x (upon request). This helps in planning procurement based on urgency and stock levels.

Recommendations: The document provides recommendations for the use of different carbide grades: P (recommended), M (alternative recommendation), K (recommended), N (not suitable), S (alternative recommendation), and H (not suitable). These recommendations guide users in selecting the appropriate tool for specific materials and applications.

Optional Features: Some drills are optionally available in shank form DIN 6535-HE, also known as Whistle Notch, providing additional flexibility in tool selection.

Key Data Summary: The document includes tables listing part numbers with corresponding dimensions and availability status. This structured data allows for easy comparison and selection of the appropriate drilling tool based on specific requirements.

Form Boring Specifications:
The document outlines specifications for form boring tools, including cutting inserts and boring shanks. The depth of form can reach up to 13.5 mm, and the width up to 26 mm. Various types of inserts are available, with specific recommendations for different material groups (P, M, K, N). The document provides part numbers and dimensions for ordering.

Technical Instructions:
Torque specifications for screws are provided, with a recommendation against using additional lubricants like copper paste. The document emphasizes the importance of adhering to specified torque values for optimal performance.

Boring and Profiling Tools:
The document describes multifunctional tools for high cutting depths, suitable for both steel and stainless steel. It includes details on cutting edge diameters and the availability of through coolant supply. The tools are designed for both right and left-hand operations and feature chip breakers for better chip control.

Geometries and Application Areas:
Different geometries are discussed, including those with chip breakers for better chip control and universal geometries for easy cutting. These tools are suitable for turning, drilling, and boring in various materials, including general steels and non-ferrous metals.

Cutting Data:
Specific cutting depths and feed rates are provided for boring and drilling in steel. The document advises selecting minimum feed rates for stainless materials and recommends universal geometry for drilling.

Tooling System URMA:
The document details the URMA tooling system, including fine boring heads and toolholders. It provides part numbers, dimensions, and additional equipment like digital displays. The system supports boring operations with various insert types and offers solutions for different material types, including cast iron and hardened materials.

Toolholders and Inserts:
Specifications for toolholders and inserts are provided, including dimensions and torque specifications. The document highlights the versatility of toolholders for both right and left-hand inserts and provides part numbers for ordering spare parts.

Specifications:
The document provides detailed specifications for high-performance reaming tools with cutting edge diameters ranging from 35.6 mm to 140.6 mm. It includes part numbers, dimensions, and forms for various types of shanks such as cylindrical, Weldon, and Whistle-Notch, as well as URMA Beta-Module for reaming insert holders.

Procedures:
The document outlines the handling and setup procedures for reaming tools, emphasizing the importance of precision adjustments directly in the machine or spindle. It provides step-by-step instructions for inserting the reamer shaft, tightening clamping screws, and adjusting runout using TORX PLUS® wrenches.

Standards and Recommendations:
To achieve optimal reaming results, the document recommends using compensation holders, hydraulic chucks, or shrink fit holders to compensate for runout errors. It also describes different methods for measuring DR reamers, including through circular land and insert holder short taper.

Spare Parts:
Spare parts such as screws for various VDR models are listed with part numbers. The document notes that coolant tubes are not included and must be ordered separately.

Formulas:
Several formulas are provided for calculating parameters such as revolutions, cutting speed, feed per tooth, and process time. These are essential for determining the operational settings of the reaming tools.

Grades and Applications:
The document lists different grades of carbide and cermet materials, along with their properties and recommended applications. It highlights the use of coatings like ALCrN and PVD-DLC for enhanced performance in specific materials such as steel, cast iron, and aluminum.

Handling and Maintenance:
Instructions for changing inserts and measuring insert diameters are provided. The document emphasizes the importance of maintaining tool precision by securing central locking screws and adjusting runout as necessary.

Overview: The document provides detailed specifications and features of various hydraulic expansion toolholders, highlighting their versatility, precision, and design for different machining applications. It includes technical specifications, performance metrics, and ordering information.

Key Features:

Versatile use for milling, reaming, boring, chamfering, thread milling, and high-speed machining.
Runout and repeat accuracy of less than 0.003 mm, ensuring high precision.
Excellent vibration damping and versatile clamping range due to intermediate sleeves.
Axial length pre-adjustment and standard fine-balanced design.
Robust and short design suitable for volume machining with high torque capabilities.

Product Variants:

HDC, HDE, HDS4X: Slim design recommended for axial machining, with dimensions corresponding to DIN standards. Not suitable for shrink machines.
HDR: Micron precise hydraulic expansion tool holder with adjustable runout for tight tolerances, offering perfect vibration damping.
HDRK: Extra short design with circular directional function, suitable for tight spaces and unfavorable vibrations.

Technical Specifications:

Torque capabilities up to 900 Nm under dry conditions and 520 Nm on oily tool shanks.
Various dimensions and weights provided for different toolholder models, with specific part numbers for ordering.
Coolant tube not included and must be ordered separately.

Ordering Information: The document includes part numbers, dimensions, and system compatibility for each toolholder model. Additional sizes and versions are available upon request.

Overview: This document provides technical specifications and details for various hydraulic expansion toolholders, intermediate sleeves, floating holders, collet chucks, and additional equipment. It includes part numbers, dimensions, and specific features of each component.

1. Hydraulic Expansion Toolholders:
- The toolholders are designed for adjustable runout without axial length adjustment. They conform to HSK-C DIN ISO 12164-1 standards.
- Part numbers and dimensions are provided, with further sizes available upon request.

2. Intermediate Sleeves:
- These are available for internal coolant supply and peripheral cooling, with reinforced collars for certain models.
- Dimensions and weights are listed for each part number, with a note that standard sleeves with d2 ≤ 12 mm should not be used for round-straightening.

3. Floating Holders and Collet Chucks:
- Floating holders are available with collet diameters ranging from 1 to 10 mm and feature oscillation capabilities.
- Collet chucks and sealing discs are detailed with part numbers and sizes.

4. Additional Equipment:
- Torque screwdrivers with variable settings and ergonomic designs are described, including standards and precision details.
- Tools for setting torque and interchangeable blades for TORX and TORX PLUS® screws are included.
- A sleeve remover tool is available for intermediate sleeves with specific outer diameters.

5. Ordering Notes and Recommendations:
- Specific instructions are provided for the use of standard intermediate sleeves and the limitations of certain toolholders.
- Additional equipment includes torque setters and interchangeable blades for controlled screw settings.

6. Contact Information:
- The document concludes with contact details for Paul Horn GmbH, including their headquarters in Germany and a link to find country-specific information.

Catalog excerpts

BOHREN UND REIBEN DRILLING AND REAMING

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DAS WERKZEUG HORN TOOLS

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Die neuen Kataloge von HORN – Maßstäbe für Ihre Produktivität Von der Einzelteil- bis zur Serienfertigung, bei Standard- oder Sonderanwendungen: Unsere Werkzeuge bieten Ihnen schnelle, wirtschaftliche und qualitativ hochwertige Lösungen. Die aktuellen HORN-Kataloge sind in folgende Themen aufgegliedert: • Stechdrehen • Supermini und Mini Innenbearbeitung • Modulare Haltersysteme • Hochharte Schneidstoffe • Frässysteme • Bohren und Reiben • VHM-Fräswerkzeuge • Boehlerit Drehen • Boehlerit Fräsen Bei der Wahl der individuellen Schnittparameter unterstützen Sie unsere Tabellen mit praxiserprobten...

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Solid Carbide Drills Formbohren System Inhaltsverzeichnis / Index Bohrung-Drehen System Systemwerkzeuge URMA Form Boring System Boring and Profiling System Tooling System URMA E Hochleistungsreiben High-Performance Reaming G Zubehör Additional Equipment

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Qualität und Umwelt verpflichten Quality and Environment Commitment Den Maßstab für unsere Qualität setzen unsere Kunden. Deren Urteil über unsere Erzeugnisse ist ausschlaggebend. Alle Prozesse sind ergebnisorientiert auf deren Anforderungen ausgerichtet. Our customers set the standard for our quality. Their opinion of our products is crucial. Mitarbeiter sind uns ein wichtiges Gut. Deren Qualifikation und soziale Kompetenz ist Voraussetzung. Sie ist beständig zu erhalten und zu verbessern. Wir wollen potentielle Fehler früh im Prozess erkennen und als Ansatz zu weiteren und ständigen Verbesserungen...

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VHM-Bohrwerkzeuge DD DD solid carbide drills für Anwendungen in Stahl und nichtrostendem Stahl for steel and stainless steel drilling applications

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VHM-Bohrwerkzeuge DD DD solid carbide drills stainless Steel Schnittdaten Cutting Data 3xD mit IK / with internal cooling 5xD mit IK / with internal cooling 8xD mit IK / with internal cooling 5xD ohne IK / without internal cooling 3xD mit IK / with internal cooling 5xD mit IK / with interna

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Bohren Drilling Vollhartmetall-Bohrer Solid carbide drilling tools VHM-Bohrwerkzeuge 3xD mit Innenkühlung Solid carbide drills 3xD with internal cooling Optional in Schaftform DIN6535-HE / Whistle Notch erhältlich Optionally available in shank form DIN 6535-HE / Whistle Notch Part number ▲ ab Lager / on stock Δ 4 Wochen / 4 weeks x auf Anfrage / upon request ● empfohlen / recommended ο bedingt einsetzbar / alternative recommendation - nicht geeignet / not suitable unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestückt/Cermet / brazed/Cermet Abmessungen in mm...

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Bohren Drilling Vollhartmetall-Bohrer Solid carbide drilling tools VHM-Bohrwerkzeuge 5xD mit Innenkühlung Solid carbide drills 5xD with internal cooling Optional in Schaftform DIN6535-HE / Whistle Notch erhältlich Optionally available in shank form DIN 6535-HE / Whistle Notch Part number ▲ ab Lager / on stock Δ 4 Wochen / 4 weeks x auf Anfrage / upon request ● empfohlen / recommended ο bedingt einsetzbar / alternative recommendation - nicht geeignet / not suitable unbeschichtete HM-Sorten / uncoated grades beschichtete HM-Sorten / coated grades bestückt/Cermet / brazed/Cermet Abmessungen in mm...

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DRILLING AND REAMING 2020/2021

DRILLING AND REAMING 2020/2021

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