BOEHLERIT TURNING 2020/2021
BOEHLERIT TURNING 2020/2021
The document discusses the technological benefits of using LCP15T and LCP25T with thick MT-CVD layers, resulting in a 60% increase in tool life due to the Nanolock compound.
Various chip groove geometries for steel are outlined, including roughing, medium, and finishing geometries, designed for negative indexable inserts compatible with ISO P- and M-clamping systems.
Intermediate geometries like MRP and FMP are suitable for negative indexable inserts and ISO P- and M-clamping systems.
The HPT geometry is noted for its suitability in steel machining, offering improved surface quality or higher feed rates.
Roughing geometries such as BRP and BSMR are presented for different materials and applications.
Geometries for materials like plastics, aluminum, and superalloys are detailed to optimize machining performance.
A comprehensive overview of different grades is provided, detailing application ranges, material groups, and specific uses, including coated and uncoated grades.
The document guides selecting appropriate geometries and grades for machining applications, emphasizing advanced materials and coatings to enhance tool life and performance.
Details on cutting tool grades, cutting speeds, material compatibility, and specific features are provided. Examples include LCP25T for steel and stainless steel and LC240F for heavy interrupted cutting.
Guidelines for using different grades for specific materials and cutting conditions are outlined, such as LCM20T for austenitic materials and BCK20T for GG- and GGG-materials.
The document references the ISO designation system for indexable inserts, detailing forms, clearance angles, and tolerance classes.
Recommendations for selecting appropriate grades based on material and cutting conditions are provided, such as BCM40T for low-speed applications on stainless steel and superalloys.
Tables provide dimensions and specifications for indexable inserts, including cutting edge length, thickness, corner radius, and edge condition.
The importance of selecting the correct grade for specific applications is emphasized to ensure optimal performance and durability.
Specifications for tool holders, ordering information, suitable inserts, spare parts, and visual representations are detailed.
The significance of corner radius for stability and surface quality is discussed, with recommendations for roughing and finishing.
Rmax is calculated using a specific formula, with surface quality influenced by feed rate, corner radius, and clamping system stability.
Key formulas for optimizing machining processes are provided, addressing issues like wear and poor surface quality.
Recommendations for various materials and cutting speeds are provided, with adjustments for dry machining.
Detailed recommendations for machining various materials using different tools and inserts are provided, emphasizing cutting speed adjustments.
Materials are categorized into groups with specific cutting speed, feed rate, and depth of cut recommendations.
Specifications for different types of indexable inserts are discussed, including geometry parameters and cutting conditions.
Recommendations for tools like BCM40T, LC435D, and Pentatec® are provided, highlighting versatility and cost-effectiveness.
Examples of machining operations are included, showcasing the Pentatec® tool's ability to perform multiple operations.
Additional features and application possibilities of tools are discussed, with a designation system for easy identification.
The Pentatec® turning-drilling tool combines five operations into one, reducing machining times by up to 30%.
- Face Turning
- External Turning
- Drilling into Solid with Flat Base
- Internal Turning
- Counter Bore Milling (to DIN 74)
- Secondary cutting edge usage
- Positive and negative offset calculations
- Internal and external chamfering capabilities
- Nominal tool diameters and offsets
- Designated tool codes and dimensions
- Vibration damping options
- Designed for producing counter-bores according to DIN 74
- Increased stability and reduced vibration
- Large mounting diameters for enhanced performance
- Specific cutting parameters for steel and aluminum
- Reduction of machining time by 30% to 50%
- Replacement of multiple tools with a single Pentatec® tool
- Cooling: Emulsion
- Cutting Parameters: Cutting speed of 200 m/min, depth of cut of 1.5 mm, feed rate between 0.03-0.05 mm/rev.
- Results: 25% reduction in machining time.
- Cooling: Emulsion
- Cutting Parameters: Cutting speed of 180 m/min, depth of cut of 1 mm and 2 mm, feed rate of 0.06 mm/rev and 0.15 mm/rev.
- Results: 25% reduction in machining time.
- Indexable Inserts: Available for external and internal threads.
- Thread Profiles: Includes ISO Metric, BSP, American UN, and others.
- Technical Hints: Overview of turning grades and thread turning methods.
- Machining Examples: Provided for various thread turning scenarios.
- Details on tool holders and spare parts, including ordering codes.
Lists various indexable inserts with ISO and ANSI designations.
Includes a table correlating tensile strength with Vickers, Brinell, and Rockwell hardness.
Details on hardness value calculations for Vickers, Brinell, and Rockwell scales.
Additional notes and comparisons between ISO and ANSI designations.
Catalog excerpts
Cph HORN pfD DAS WERKZEUG HORN TOOLS
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Die neuen Kataloge von HORN – Maßstäbe für Ihre Produktivität Von der Einzelteil- bis zur Serienfertigung, bei Standard- oder Sonderanwendungen: Unsere Werkzeuge bieten Ihnen schnelle, wirtschaftliche und qualitativ hochwertige Lösungen. Die aktuellen HORN-Kataloge sind in folgende Themen aufgegliedert: • Stechdrehen • Supermini und Mini Innenbearbeitung • Modulare Haltersysteme • Hochharte Schneidstoffe • Frässysteme • Bohren und Reiben • VHM-Fräswerkzeuge • Boehlerit Drehen • Boehlerit Fräsen Bei der Wahl der individuellen Schnittparameter unterstützen Sie unsere Tabellen mit praxiserprobten...
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Drehen Programmubersicht Technologievorteile, Kundennutzen Spanformstufengeometrien Schnitttiefen der Spanformstufengeometrien Sortenubersicht, Schneidstoffsorten ISO-Bezeichnungssysteme Wendeschneidplatten Klemmhalter Technische Hinweise Turning Range of tools Technological advantages, customer benefits Chip groove geometries Depth of cut for chip groove geometries Grade overview, cutting materials ISO-designation systems Indexable inserts Tool holders Technical hints Dreh-Bohr-Werkzeug Pentatec® Funf Bearbeitungsoperationen, ein Werkzeug Technische Hinweise Bezeichnungssystem Halterprogramm...
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Drehen Turning
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Inhaltsubersicht Drehen Content Turning boehleiit Drehen Programmubersicht Werkzeuge und Wendeschneidplatten fur die AuBenbearbeitung Werkzeuge und Wendeschneidplatten fur die Innenbearbeitung Technologievorteile, Kundennutzen Spanformstufengeometrien Schnitttiefe der Spanformgeometrien Sortenubersicht ISO-Bezeichnungssysteme Turning Range of tools Tools and indexable inserts for external machining Tools and indexable inserts for internal machining Technological advantages, customer benefits Chip groove geometries Depth of cut for chipbreaker Grade overview ISO-designation systems Wendeschneidplatten...
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Außenbearbeitung Tool holders and indexable inserts for external machining Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code BM51576 XCGT… Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable...
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Außenbearbeitung Tool holders and indexable inserts for external machining Anstellwinkel Setting angle 75° Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code PCBNR/L CN… Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter mit Innenkühlung Tool holder with coolant Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter mit Innenkühlung Tool holder...
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Außenbearbeitung Tool holders and indexable inserts for external machining Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code PSBNR/L SN… Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts...
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Programmubersicht Range Werkzeuge und Wendeplatten fur die AuBenbearbeitung Tool holders and indexable inserts for external machining Schnittrichtung Cutting direction
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Außenbearbeitung Tool holders and indexable inserts for external machining Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code SDJCR/L DC… Klemmhalter mit Innenkühlung Tool holder with coolant Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder...
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Außenbearbeitung Tool holders and indexable inserts for external machining Anstellwinkel Setting angle 90° Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code STCCN TC… Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder...
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Werkzeuge und Wendeplatten fur die AuBenbearbeitung Tool holders and indexable inserts for external machining fifll HORN PIT) Schnittrichtung Cutting direction Programmubersicht Range Werkzeuge und Wendeplatten fur die Innenbearbeitung Tool holders and indexable inserts for internal machining
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Programmübersicht Range Schnittrichtung Cutting direction Werkzeuge und Wendeplatten für die Innenbearbeitung Tool holders and indexable inserts for internal machining Anstellwinkel Setting angle 95° Werkzeug Tool Klemmhalter Tool holder Wendeplatte Indexable inserts Bestellbezeichnung Ordering Code PWLNR/L WN… Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool holder Wendeplatte Indexable inserts Klemmhalter Tool...
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