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Pascal mold change system

Pascal mold change system
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Pascal mold change system

Product catalog summary
Overview
The document provides a detailed guide on the Pascal mold change system, focusing on mold clamps and associated equipment used in injection molding machines. It emphasizes the importance of reducing crane operations to enhance safety and minimize production downtime.
Specifications and Equipment
  • Mold Clamps: Discusses various types of clamps, including magnetic, hydraulic, and pneumatic clamps. Magnetic clamps use permanent magnets for instant clamping, while hydraulic and pneumatic clamps are alternatives for machines unsuitable for magnetic clamps.
  • Automatic Mold Leveling: Introduces equipment like automatic and vertical leveling systems to reduce crane usage.
  • Mold Rotators: Recommended for safely flipping molds, reducing crane dependency.
Recommendations
  • Promote an inclusive work environment where any employee can change molds.
  • Consider magnetic clamps for safe and easy mold handling.
  • Install mold rotators for safe flipping operations.
Technical Data and Features
  • Magnetic Clamps: Feature displacement detection for stability and are less affected by mold plate irregularities.
  • Multi Mag System: Allows multiple clamps to share a control panel, reducing costs.
  • Hydraulic and Pneumatic Clamps: Include features like slidable clamps and positioning blocks for efficient handling.
Safety and Efficiency
The document stresses the importance of safety in mold handling and the efficiency gains from advanced clamping systems, suggesting that reducing manual interventions and crane operations can improve safety and production uptime.
Procedures
Outlines the operation of mold change systems, including horizontal loading with cranes and the use of die levelers for positioning. Describes the use of magnetic clamps and mold die changers for efficient handling.
Standards and Recommendations
Recommends using intermediate systems between manual and automatic clamps for cost-effectiveness and safety. Suggests integrating clamping systems with mold change tables to reduce crane dependency.
Key Features and Innovations
Introduces innovations like the One Touch Ejector for quick ejector rod changes and the Multi Coupling System for secure coupling of multiple ports. Describes the New Valve Stand for improved temperature-control piping.
Safety and Maintenance
Discusses safety features like mold rotators with roller gear systems for durability and safety. Covers the use of die splitters and separators for safe maintenance outside the machine.
Conclusion
Emphasizes selecting appropriate clamping and mold change systems to enhance efficiency, safety, and cost savings in injection molding processes.
Safety Ladder Specifications and Features
  • Designed for safe climbing with anchor bolts for secure fixing.
  • Includes slip-resistant steps and handrails for safety.
  • Models available for vertical and standard applications, suitable for high-place work.
  • Facilitates safe mold approach with a safety belt for operators.
Global Network and Locations
  • Global presence with locations in Japan, Asia, America, and Europe.
  • Key locations in Japan include Yamagata, Kumagaya, Atsugi, Nagoya, and Itami, Hyogo.
  • International locations include China, Indonesia, Malaysia, India, Australia, Thailand, Korea, USA, Mexico, Brazil, Germany, France, Italy, and Spain.
Product Applications
  • Supports applications in die and mold press machines, molding machines, and sheet metal stamping.
  • Products include mold die clamping systems, mag clamps, N2 gas springs, auto couplers, and traveling clamps.
  • Integral to automotive production lines, supporting components like connectors, instrument panels, bodies, bumpers, wheels, and doors.
Certifications
  • Holds an ISO9001 Certificate of Approval, ensuring quality management standards.
See more

Catalog excerpts

Pascal mold change system-1

Pascal mold change system

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Pascal mold change system-2

Mold Clamps Overhead rane operations are hazardous.Mold change by There are very few employees per factory who can the changer table instead of the crane.→page 28 change molds, moreover, they may have many tasks on their hands. It is recommendable to create and work environment where anyone can change molds regardless of experience, gender, etc. Fewer skilled workers are available to operate cranes in a The time required to change molds and perform high level. In order to reduce crane operations as much maintenance on the machine means the machines stop, as possible"Automatic mold leveling and...

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Pascal mold change system-3

Mold Clamps Mag Clamp …………………………………… p4 Circle Core Mag Clamp ……………………… p8 Multi Mag system Square Core Mag Clamp ……………………… p14 Mag Clamp for Vertical Molding Machines…… p16 Mag Clamp for Multi-Color Molding Machines … p17 Mold Clamps Mag Clamp Operation Control Panel ……… p18 Hydraulic Clamp ……………………………… p20 Pneumatic Clamp …………………………… p22 Hydraulic Clamp Long stroke type ………… p24 Control Unit model HCM …………………… p25 Operation Panel ELC-B (Smart Clamp) ……… p27 Mold Change System (Horizontal Loading) … p28 Die Leveler …………………………………… p30 Mold loading/unloading, positioning Die Setter ………………………………………...

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Pascal mold change system-4

Mold Clamps Mag Clamp Powerful permanent magnets(neodymium and alnico) clamp molds instantly. Pascal MAG CLAMP(Magnet clamp) is a mold clamping system for injection molding machines that clamps and absorbs molds using a powerful magnetic force.

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Pascal mold change system-5

Mold Clamps Mold fall protection hook t cemen Displa e st m ion sy detect rd standa Displacement detection core Magnet core Mold Displacement Detection System PAT. When the mold moves The electromagnetic coil incorporated in the magnetic core near the center of the clamping plate detects any displacement or floating of the mold (When the mold moves, the induced current generated in the electromagnetic coil is detected as a signal).Pascal Mag clamp is less affected by caps, bolts, holes, and grooves on the mold plate, so it can reliably detect mold displacement and floating. ① Displacement or lifting...

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Pascal mold change system-6

Mold Clamps Vertical mold loading Not necessary to standardize mold plate size. (However, the clamping force of the mold depends on the size of the mold plate) Since the space for automatic clamp or mold mounting screws is not required, flexibility in mold design increases; enabling maximize the machine platen area. Automatic clamps require mounting space on the machine platen. Space Mag clamp allows greater flexibility in mold design. Automatic clamp

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Pascal mold change system-7

Mold Clamps Horizontal mold loading Even when mold height is not standardized, horizontal mold loading is possible Mag clamps can be used for both simply by adjusting the mold transfering level. vertical and horizontal mold loading Magnet Not necessary to remanufacture the mold plate. Only additional spacers are required for horizontal mold loading. Spacer

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Pascal mold change system-8

Mold Clamps Circle Core Mag Clamp Low-cost model "Slim" type is added in product lineup. In addition to the conventional standard shape of the clamp , a new "Slim" model with a simplified plate shape has been introduced to reduce costs. t cemen Displa stem ion sy detect rd standa Displacement detection core Magnet core 3,500kN(350ton)machine: Vertical loading Circle core mag clam

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Pascal mold change system-9

Mold Clamps Mold Displacement Detection System Slim plate Slim model Standard model It is best suited for when the mold It is best suited for when the mold ■ Technical Data Model No. Plate Clamp force Operating temperature Flux height Plate thickness Power Voltage Machine tonnage Sensor MoldMold Displacement Detection System(Stationary / Moving platen) ● Operating temperature is the temperature of the surface of the magnetic plate. ● Clamp force means the force gener

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Pascal mold change system-10

Mold Clamps It helps to significantly reduce the initial cost for Mag Clamp Multi Mag Clamp is a system that allows multiple Mag Clamps to share the control panel that was equipped for each Mag Clamp. late& Slim p roller cont Multi ion reducnt cost t n a c fi Signi mp introductio cla of mag Multi controller 2,800kN(280ton)IMM Vertical loading Circle core multi-mag cl

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Pascal mold change system-11

Mold Clamps Proximity Switch Slim plate Each Mag Clamp is equipped with a operation/control panel. Multi Controller for multiple Mag Clamps Clamp plate Operation Control panel box Cost n tio Reduc 1,500kN IMM Clamp plate Clamp plate Multi controller Operation Control panel box Clamp plate Clamp plate Operation Control panel box 11

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Pascal mold change system-12

Mold Clamps Multi Mag Clamp Specifications ■ Multi Mag system System Constitution Indicator Proximity Switch (2pieces) Multi Controller Multi Mag system Clamping Plate Slim / Standard See → page 8 This is a cart-type operation panel that can be shared Clamp status(ON or OFF) is indicated mechanically by multiple mag clamps. Move it to the mag clamp and perform clamping/unclamping operations. When clamp

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Pascal mold change system-13

Mold Clamps Multi Mag Clamp Specifications ■ Sensor:Proximity Switch ( Gap detection ) When the mold is more than 0.2mm away from the magnetic plate (floating), the proximity switch turns off and makes the moving platen stop.( The function differs from the conventional displacement detection. Contact Pascal for details.) Normal clamped status When the mold detaches Mold flush with the magnetic plate Clamping Plate Clamping Plate ■ Technical Data Model No. Plate Clamp force Operating temperature Flux height Plate thickness Power Voltage Interlocking Machine tonnage Sensor Mold Open/Close (System Error)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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