ZoomLock MAX
28Pages

aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding ZoomLock® MAX Press-to-Connect Refrigerant Fittings Catalog K-3, Engineering Submittal, May 2021 ENGINEERING YOUR SUCCESS.

Page 2 / Catalog K-3, ZoomLock MAX Fittings thrown off at high speed. High velocity fluid discharge. Explosion or burning of the conveyed fluid. Electrocution from high voltage electric power lines. Contact with suddenly moving or falling objects that are controlled by the conveyed fluid. Injections by high-pressure fluid discharge. Dangerously whipping copper line. A WARNING FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS, IMPROPER SELECTION OR IMPROPER USE OF ZOOMLOCK FITTINGS AND RELATED ACCESSORIES (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. POSSIBLE CONSEQUENCES OF...

Catalog K-3, ZoomLock MAX / Page 3 Press-to-Connect Refrigerant Fittings TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Press Tools and Jaws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Press-to-Connect Refrigerant Fittings Couplings  . . . . . . . . . . . . . . ....

Page 4 / Catalog K-3, ZoomLock MAX Connect Copper in Seconds, Improves Profitability for HVACR Companies MAX PRESS-TO-CONNECT REFRIGERANT FITTINGS ZoomLock® MAX fittings, designed for the air conditioning and refrigeration markets, allow contractors to make secure leak-free connections in seconds. It means less time on the job and more money in the contractor's pocket. ZoomLock MAX fittings provide clean, leak-proof connections for refrigerant lines up to 700 psi. By eliminating concerns about gas and flames, ZoomLock MAX fittings offer more flexibility in where and when you can work, plus...

Catalog K-3, ZoomLock MAX / Page 5 ZoomLock MAXPress-to-Connect Refrigerant Fittings FEATURES AND BENEFITS ■ Flame-free: Flame-free installation avoids the need for a fire permit and the risk of fire on site. ■ No Nitrogen Purge: ZoomLock MAX is a mechanical joint, thus eliminating the need for nitrogen purge during the jointing process. ■ Lower Installed Cost: A professional fitting which is quick and simple to install, saving time and money. ■ Higher Productivity, Improved Flexibility: Work may be completed during working hours / public access, by a single employee. ■ Site Access: Easy...

Page 6 / Catalog K-3, ZoomLock MAX ZoomLock MAX Press-to-Connect Refrigerant Fittings TECHNICAL DATA Product Parameters ■ Applications: - Refrigeration - Air Conditioning - Heat Pump (Refrigeration side) - VRF and VRV ■ Continuous Operating Temperature: -40°F to 250°F / -40°C to 121°C ■ O-ring Temperature Range: -40°F to 284°F / -40°C to 140°C ■ Maximum Rated Operating and Abnormal Pressure: 700 psi / 48 bar / 4800 kPa ■ Burst Pressure: >3X Maximum operating and abnormal pressure >2,100 psig / >14400 kPa / >144 bar ■ Vacuum Pressure Capability: 200 Microns ■ Leak Tightness: Helium < 7.5 x...

Catalog K-3, ZoomLock MAX / Page 7 PRESS TOOLS AND JAWS Parker Hannifin recommends the use of ROTHENBERGER press tools in combination with ZoomLock MAX ROTHENBERGER jaws. However other press tools may be used in combination with ROTHENBERGER ZoomLock MAX jaws. See table below for tool compatibility. Press Tools ROTHENBERGER ROMAX 4000 Includes the ROTHENBERGER ROMAX® 32 kN press tool, 2 batteries and battery charger. ■ Description: MZK-TK-R4000 ■ Part Number: 871441 ROTHENBERGER Twin Turbo US Includes the ROTHENBERGER Twin Turbo US 24 kN press tool, 2 batteries and battery charger. ■...

Page 8 / Catalog K-3, ZoomLock MAX ZoomLock MAX Press-to-Connect Refrigerant Fittings PRESS TOOLS AND JAWS (Continued) Jaws ZoomLock MAX fittings are only compatible with ROTHENBERGER press jaws as shown in the table below. INDIVIDUAL JAWS / PART NUMBERS 1/4”

Catalog K-3, ZoomLock MAX / Page 9 SLIP COUPLINGS Dimensions

Page 10 / Catalog K-3, ZoomLock MAX Dimensions Size

Catalog K-3, ZoomLock MAX / Page 11 Dimensions Size 90° LONG RADIUS ELBOWS Dimensions Size

Page 12 / Catalog K-3, ZoomLock MAX Dimensions Size Dimensions Size

Catalog K-3, ZoomLock MAX / Page 13 Dimensions Size Dimensions Dimensions Part Size Number Description A B C D E Inch mm Inch mm Inch Inch Inch mm Inch mm

Page 14 / Catalog K-3, ZoomLock MAX Note: Not UL Approved. Includes foam insulation as shown. P-TRAPS Dimensions INSTALLATION KIT 3 piece kit includes depth gauge for sizes 1/4” through 1-1/8”, permanent marker, and general purpose hand pad. Depth gauge for 1-3/8" fitting size sold separately. ■ Description: MZK-IK, Part Number: 870516 DEPTH GAUGE Plastic depth gauge confirms the proper insertion depth of the tubing. For use with 1-3/8” fitting size only. ■ Description: MZK-IK-22 Install Kit 1-3/8, Part Number: 870517

Catalog K-3, ZoomLock MAX / Page 15 FITTING STORAGE ZoomLock MAX fittings do not require special storage conditions. However to protect the HNBR O-ring a few simple precautions should be taken. The O-rings should be protected from light sources, in particular direct sunlight or intense artificial light having a high ultra-violet content. As the ozone is particularly harmful to rubber, storage rooms should not contain any equipment that is capable of generating ozone, such as mercury vapor lamps or high-voltage electrical equipment giving rise to electric sparks or silent electrical...

Page 16 / Catalog K-3, ZoomLock MAX ZoomLock MAX Press-to-Connect Refrigerant Fittings DESIGN CONSIDERATIONS (Continued) Space Required for the Pressing Process Space Required to Complete a Pressing Between Tubes and Wall ROTHENBERGER ROMAX 400