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Pneumatic Linear Drives OSP-L

Pneumatic Linear Drives OSP-L
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Pneumatic Linear Drives OSP-L

Product catalog summary
Introduction
The Origa System Plus (OSP) is a modular pneumatic linear drive system designed for flexibility and integration into various machine layouts. The OSP-L series features rodless pneumatic cylinders with mounting rails on three sides, allowing for the attachment of components such as linear guides, valves, and magnetic switches. The system is designed for easy assembly and maintenance-free operation.
Specifications
The OSP-L series includes cylinders with diameters ranging from 25 mm to 63 mm. Key specifications include:
  • Theoretical force at 6 bar: 295 to 1870 N
  • Effective force at 6 bar: 250 to 1550 N
  • Maximum velocity: 4 m/s
  • Pressure range: up to 8 bar
  • Temperature range: -20°C to +80°C
  • Stroke length: up to 6000 mm
Materials used include anodized aluminum for the cylinder profile and carrier, with corrosion-resistant steel for sealing bands.
Components and Accessories
The OSP-L system offers various components and accessories to enhance functionality:
  • Linear Guides: SLIDELINE for medium loads and STARLINE for high loads and precision.
  • Integrated Valves: VOE valves for optimal control and positioning.
  • Mountings: Options include clevis, end cap, mid-section support, and inversion mounting.
  • Magnetic Switches: Available in standard and T-Nut versions for position sensing.
Control and Application Examples
The OSP-L system can be controlled using 3/2-way or 5/3-way valves, allowing for independent speed adjustment in both directions. Application examples highlight the system's ability to handle high loads and synchronize movements of multiple cylinders.
Technical Data and Dimensions
Detailed technical data and dimension tables are provided for each cylinder size, including weight, permissible loads, and moments. The system allows for customizable stroke lengths and offers options for both air connections at one end or on the end-face.
Conclusion
The OSP-L series by Origa System Plus provides a versatile and robust solution for pneumatic linear drive applications, with a focus on modularity, ease of integration, and high performance.
Overview: The document provides technical specifications and installation guidelines for the OSP-L series pneumatic linear drives and their associated components, including air connections, integrated valves, and linear guides. It highlights the adaptability and modularity of the system, which is designed for high precision and smooth operation in automation processes.
Specifications: The OSP-L series includes models OSP-L25 to OSP-L63, with various air connection configurations to suit different installation needs. The document details the dimensions and technical data for each model, including maximum permissible loads and moments, operating pressure, and temperature ranges.
Integrated Valves: The VOE series 3/2 way valves are integrated into the cylinder's end caps, offering a compact solution for controlling the OSP-L cylinders. These valves allow for easy positioning, smooth operation, and fast response. Key features include multiple air connection possibilities, solenoid and pilot valve rotation, and integrated operation indicators.
Linear Guides: The document describes two types of linear guides: SLIDELINE and STARLINE. SLIDELINE is a cost-effective plain bearing guide for medium loads, while STARLINE is a recirculating ball bearing guide for very high loads and precision. Both guides are compatible with the OSP-L series and offer features like corrosion resistance and adjustable slide elements.
Installation and Order Instructions: Detailed instructions are provided for ordering and installing the basic cylinder and SLIDELINE guide. The document includes tables with dimensions and order codes for various configurations, emphasizing the importance of selecting the correct end cap position and air connection type.
Technical Data and Diagrams: The document includes tables and diagrams illustrating the maximum permissible loads, moments, and unsupported lengths for different models and configurations. It also provides guidelines for mid-section support to prevent deflection and vibration during operation.
Overview: The document provides technical specifications and ordering instructions for the Series OSP-STL and OSP-L linear drives and accessories. It includes details on variable stops, shock absorbers, and mounting options for different series and sizes.
Specifications: The document outlines the specifications for variable stops (Type VS25 to VS50) and shock absorbers for different series (OSP-STL25, OSP-L-STL32, OSP-L-STL40, OSP-L-STL50). It specifies the mass and speed dependencies for selecting shock absorbers and provides dimension tables for various components.
Procedures: Instructions for ordering variable stops and shock absorbers are provided, including item descriptions, sizes, and order numbers. The document also includes detailed dimension tables for mounting options and mid-section supports.
Norms and Standards: The document reserves the right to introduce technical modifications, indicating adherence to evolving standards and practices in linear drive technology.
Recommendations: Recommendations for selecting shock absorbers based on mass and speed are provided, along with guidance on mounting options to avoid mechanical strain on pistons.
Key Data from Tables: Dimension tables provide measurements for various components, such as end cap mountings and mid-section supports, across different series and sizes. Order numbers for each component type are also listed.
Critical Information: The document emphasizes the importance of selecting the correct shock absorber based on application requirements and provides detailed ordering instructions to ensure compatibility with existing systems.
Overview: This document provides technical specifications and installation guidelines for the OSP-L STL series linear drives with recirculating ball bearing guides. It includes details on various mounting types, mid-section supports, inversion mounting, adaptor profiles, T-slot profiles, connection profiles, duplex and multiplex connections, and magnetic switches.
Specifications: The document outlines different types of installations for the OSP-L STL series, including side carrier and piston below (Type C4 for Ø40 and C3 for Ø50), top carrier and side piston (Type C1), and side carrier with top piston (Type C2). It provides dimension tables for end cap mounting types C1 to C4 and mid-section supports D1ST and E1ST to E5ST.
Installation Procedures: Detailed installation instructions are provided for various configurations, including top and side carrier installations, mid-section supports, and inversion mounting. The document emphasizes the importance of correct mounting to ensure optimal performance and includes order numbers for specific configurations.
Accessories: The document describes accessories such as adaptor profiles, T-slot profiles, and connection profiles, which facilitate the integration of additional components like valves and system profiles. It also covers duplex and multiplex connections for combining multiple cylinders.
Magnetic Switches: Specifications for magnetic switches (Types RS and ES) are provided, highlighting their electrical and mechanical characteristics. The document explains the use of magnetic switches for position sensing and includes connection examples and protective measures for different load types.
Recommendations: The document recommends using inversion mounting in dirty environments or where space is limited. It also advises on the use of protective circuits for magnetic switches to extend their service life.
Notes: The document reserves the right to introduce technical modifications and provides order instructions for various components and configurations.
Overview: This document provides technical specifications, installation instructions, and compliance information for the P8S series magnetic switches, including types RST and EST. It covers electrical and mechanical characteristics, connection types, and guidelines for use in various applications.
Specifications:
  • Electrical Characteristics: The switches are available in Reed (NO/NC) and PNP (NO) configurations, with operating voltages of 10-30 V AC/DC. They feature LED indicators, short-circuit protection, and are compliant with EMC standards (EN 60947-5-2).
  • Mechanical Characteristics: The housing is made of PA12, with a protection class of IP68. The ambient temperature range is -30 to +80°C, and they are designed to withstand vibrations and shocks as per EN standards.
Installation Instructions: The document provides detailed steps for installing the magnetic switches, including securing them with a torque of 1.5 Nm and using adapters for specific cylinder types.
Connection Types: The switches can be connected via cables or connectors, with specific pin assignments for different configurations. Protective measures are recommended for inductive loads to prevent voltage peaks.
Compliance and Standards: The document outlines compliance with various EU Directives, including ATEX and EMC, and mentions the application of harmonized standards like DIN EN ISO 12100 and DIN EN 60204.1.
Ordering Information: A list of available switch types, cable lengths, and connector options is provided, along with order numbers for easy reference.
Legal and Safety Information: The document includes disclaimers about the non-binding nature of the catalog information, the necessity of observing technical rules, and the exclusion of liability for damages arising from the use of the information.
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Catalog excerpts

Pneumatic Linear Drives OSP-L-1

Pneumatic Linear Drives OSP-L ORIGA SYSTEM PLUS aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding ENGINEERING YOUR SUCCESS.

 Open the catalog to page 1
Pneumatic Linear Drives OSP-L-3

Contents Linear Drives OSP -ORIGA -SYSTEM - PLUS Origa System Plus Page Modular Components Overview 3 Control Examples for OSP-L 4 OSP-L Application examples 5 Rodless Pneumatic Cylinders Overview 7 Linear Guides Overview 21 Plain Bearing Guide SLIDELINE 23 Recirculating Ball Bearing Guide STARLINE 27 OSP-L Accessories Overview 35 Mountings for Linear Drives fitted with OSP-L-Guides 40 Inversion Mounting 47 Magnetic Switches Magnetic Switches RS and ES 53

 Open the catalog to page 3
Pneumatic Linear Drives OSP-L-4

Basic Linear Drive Standard Version • Series OSP-L Air Connection on the End-face or both at One End • Series OSP-L Integrated 3/2 Way Valves • Series OSP-L Clevis Mounting • Series OSP-L End Cap Mounting • Series OSP-L Mid-Section Support • Series OSP-L Inversion Mounting • Series OSP-L Duplex Connection • Series OSP-L

 Open the catalog to page 4
Pneumatic Linear Drives OSP-L-5

Modular Components Overview ORIGA SYSTEM PLUS Rodless Cylinder Series OSP-L Linear Drives Magnetic piston (three sides) Lubrication - Prelubricated Both Air Connections at End-face Pressure range pmax [bar] Stainless steel parts Clevis Mounting Duplex Connection / Multiplex Connection Tandem piston – variable Stop Standard Version T-Nut Version End Cap Mounting / Mid-Section Support Inversion Mounting Adaptor Profile / T-Nut Profile Basic Cylinder The right to introduce technical modif

 Open the catalog to page 5
Pneumatic Linear Drives OSP-L-6

CONTROL EXAMPLES FOR OSP-L The optional integrated VOE Valves offer optimal control, and allow accurate Circuit diagram for end of stroke application. Intermediate positioning is also possible. The cylinder is controlled by two 3/2-way valves (normally open). The speed can be adjusted independ-antly for both directions. Circuit diagram for end of stroke application. Intermediate positioning is also possible. The cylinder is controlled by a 5/3-way valve (middle position pressurized). The speed can be adjusted independantly for both directions. positioning of intermediate positions and the lowest...

 Open the catalog to page 6
Pneumatic Linear Drives OSP-L-7

OSP-L Application examples ORIGA SYSTEM PLUS – rodless linear drives offer maximum flexibility for any application. The high load capacity of the piston can cope with high bending moments without additional guides. The mechanical design of the OSP-L allows synchronised movement of two cylinders. Integrated guides offer optimal guidance for applications requiring high performance, easy assembly and maintenance free operation. Optimal system performance by combining multi-axis cylinder combinations. The right to introduce technical modifications is reserved When using external guides, the clevis...

 Open the catalog to page 7
Pneumatic Linear Drives OSP-L-9

The right to introduce technical modifications is reserved Contents Standard Cylinders

 Open the catalog to page 9
Pneumatic Linear Drives OSP-L-10

origa system plus The System Concept and Components – innovation from A PROVEN design The newly developed product line OSP-L can be simply and neatly integrated into any machine layout. MOUNTING RAILS ON 3 SIDES Mounting rails on 3 sides of the cylinder enable modular components such as linear guides, valves, magnetic switches etc. to be fitted to the cylinder itself. This solves many installation problems, especially where space is limited. The modular system concept forms an ideal basis for additional customerspecific functions. Corrosion resistant steel outer sealing band and robust wiper...

 Open the catalog to page 10
Pneumatic Linear Drives OSP-L-11

SLIDELINE Cost-effective plain bearing guide for medium loads. STARLINE Recirculating ball bearing guide for very high loads and precision. VARIABLE STOP VS The variable stop provides simple stroke limitation. INTEGRATED VOE VALVES The complete compact solution for optimal cylinder control. The right to introduce technical modifications is reserved New low profile piston/carrier design. Integral dovetail rails on three sides provide many adaptation possibilities (linear guides, magnetic switches, etc.). Adjustable end cushioning at both ends are standard. Modular system components are simply...

 Open the catalog to page 11
Pneumatic Linear Drives OSP-L-12

OPTIONS AND ACCESSORIES FOR SYSTEM VERSATILITY Series OSP-L STANDARD Versions OSP-L25 to L63 Standard carrier with integral guidance. End cap can be rotated 4 x 90° to position air connection on any side. Magnetic piston as standard. Dovetail profile for mounting of accessories and the cylinder itself. To solve special installation problems. Magnetic switches TYPE RS, ES, RST, EST For electrical sensing of end and intermediate piston positions. BOTH AIR CONNECTIONS AT ONE END For simplified tubing connections and space saving. MOUNTINGS FOR OSP-L25 TO L63 clevis MOUNTING Carrier with tolerance...

 Open the catalog to page 12
Pneumatic Linear Drives OSP-L-13

The right to introduce technical modifications is reserved Characteristics Pressures quoted as gauge pressure Rodless Pneumatic Cylinder 0 25-63 mm OSP -ORIGA -SYSTEM - PLUS Standard Versions: • Double-acting with adjustable end cushioning • With magnetic piston for position sensing Special Versions: • Stainless steel screws • Both air connections on one end • Air connection on the end-face • Integrated Valves VOE

 Open the catalog to page 13
Pneumatic Linear Drives OSP-L-14

Loads, Forces and Moments Choice of cylinder is decided by: • Permissible loads, forces and moments. • Performance of the pneumatic end cushions. The main factors here are the mass to be cushioned and the piston speed at start of cushioning (unless external cushioning is used, e. g. hydraulic shock absorbers). The adjacent table shows the maximum values for light, shock-free operation, which must not be exceeded even in dynamic operation. Load and moment data are based on speeds v < 0.5 m/s. When working out the action force required, it is essential to take into account the friction forces generated...

 Open the catalog to page 14
Pneumatic Linear Drives OSP-L-15

Mid-Section Supports Permissible Support Spacings: OSP - L25 to L32 To avoid excessive bending and oscillation of the cylinder, mid-section supports are required dependent on specified stroke lengths and applied loads. The diagrams show the maximum possible support spacings depending on the load. Bending up to max. 0.5 mm is permissible between supports. The mid-section supports are clamped on to the dovetail profile of the cylinder tube. They are also able to take the axial forces. Permissible Support Spacings: OSP - L40 to L63 k[m] The right to introduce technical modifications is reserved

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