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A Guide to Safe Handling of Compressed Gases in the Laboratory

A Guide to Safe Handling of Compressed Gases in the Laboratory

A Guide to Safe Handling of Compressed Gases in the Laboratory

Product catalog summary
Introduction
Compressed gases in laboratories pose significant risks if mishandled, including explosions, flammability, and toxicity. Proper handling, storage, and transportation are crucial to ensure safety.

Regulations and Standards
Several regulations govern the safe handling of compressed gases:
  • Department of Transportation 49 CFR: Covers general information, hazardous materials tables, and shipping container requirements.
  • OSHA 29 CFR 1910: Provides comprehensive rules on gas types, tank safety, handling, and storage.
  • NFPA 55: Focuses on handling, storage, safety data sheets, and personnel training.

Handling and Transportation
Upon delivery, inspect cylinders for damage and ensure safety caps are in place. Use wheeled carts for transportation and secure cylinders in a vertical position. Avoid dragging or rolling cylinders horizontally.

Caps, Valves, and Regulators
Always cap cylinders when not in use. Do not attempt to repair faulty connections. Regulators must be in good working order and appropriate for the gas type and cylinder size. Regular maintenance is recommended.

Storage of Compressed Gas Cylinders
Store cylinders in well-ventilated, weather-proof areas away from heat and ignition sources. Separate incompatible gases and ensure cylinders are secured to prevent tipping.

Education and Safety Plans
Develop a comprehensive safety plan based on DOT, OSHA, and NFPA regulations. Train employees thoroughly and ensure easy access to material safety data sheets (MSDS).

In-House Gas Generation
Switching to in-house gas generators can eliminate many risks associated with compressed gas cylinders. Benefits include increased safety, reduced costs, and compliance with safety guidelines.

Conclusion
Implementing a robust safety plan and considering in-house gas generation can significantly enhance laboratory safety and efficiency.
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Catalog excerpts

A Guide to Safe Handling of Compressed Gases in the Laboratory-1

aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding A Guide to Safe Handling of Compressed Gases in the Laboratory Balston ENGINEERING SUCCESS.

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A Guide to Safe Handling of Compressed Gases in the Laboratory-2

A Guide to Safe Handling of Compressed Gases in the Laboratory Kim Myers, Product Manager, Analytical Gas Systems Products, Parker Hannifin Using compressed gases in the laboratory can be a dangerous situation if they are handled improperly. Many gases can be explosive, flammable, corrosive, and toxic. Because the gases are under high pressure in tanks and cylinders, any release of gas can spread quickly and endanger lab personnel—including the possibility of injury from explosion or asphyxiation. Less harmful safety risks include physical injuries from mishandling tanks, especially to the hands,...

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A Guide to Safe Handling of Compressed Gases in the Laboratory-3

result in a dangerous condition, including the potential for an explosion or violent gas release. Arrange for the gas vendor to come immediately to pick up any defective cylinders. To prevent leaks, be sure main valves are closed when the cylinder is not in use, even if it is empty. Air that enters an empty cylinder can also bring in moisture and other contaminants that can lead to corrosion of the cylinder, or possibly even an explosive chemical reaction. Any pressure in the regulators should also be released when the cylinder is not in use. Every time a cylinder is brought into service, a leak...

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A Guide to Safe Handling of Compressed Gases in the Laboratory-4

Hopefully the comprehensive safety plan will prevent any serious accidents. However, in the event of an emergency, laboratory personnel must be able to react quickly (for example, know where to find emergency equipment, such as fire extinguishers, eyewash, etc.). Enforce the safety plan at all times and practice it regularly to ensure the safest workspace possible (and quick and correct responses, should an emergency occur). Eliminate Cylinder Risks with In-House Gas Generation Although compressed gas tanks and cylinders are commonly used in workplace settings, they present several disadvantages:...

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